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  1. #616
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    I've gotten a fair bit of the frame done over the last few days.
    Lots of pieces of PVC and MDF all blended together with bodyfiller.
    Then a lot of sanding to get detail into each of the parts.

    IMG_3134.jpg IMG_3135.jpg

    I put a lot of time into getting the inside of the steering throat plates nice and smooth.
    Which was probably a waist of time as when the tank goes on it wont be seen.

    IMG_3138.jpg IMG_3144.jpg

    With the engine in the frame you can see it's a bit of a squeeze in places.

    IMG_3141.jpg IMG_3146.jpg IMG_3139.jpg

    In the first picture below of a 1926 Brough it shows just how tight the fit is between the top of the rear cylinder
    and the bottom of the tank.

    1926 Brough 8.jpg Brough 25a.jpg

    The second picture is of a 1925 model in which recess' where cut into the tank to get clearance.
    Although I can't see it I think there must be a recess above the inlet rocker in the 1926 version I'm building.

    I'll need to get a wiggle on with the frame.
    I'm going to display the Indian and what's done of the Brough at the Vintage Motorcycle Road Racing Championships
    at Symmons Plains in a couple of weeks.

    It should be good fun!.

    Cheers
    Trev.

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  3. #617
    crowie's Avatar
    crowie is offline Life's Good, Enjoy each new day & try to encourage
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    Trev, That looks so amazing sir...

    On the Simmons Plains gig.... another winning to the Bog Master!!

  4. #618
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    Trev,
    It's looking great no doubt about that.
    But have you ever thought of the bog reduction method.
    Mix enough bog(sorry auto motive filler)
    To form a rectangle large enough to incase the chosen form
    In your case a motor bike
    Then just carve it out

    Cheers Matt

  5. #619
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    Yeah, that's the method woodturners and carvers use, just get a lump of wood and extract a bowl out of it or carve away all the unwanted bits to reveal the bird / lady / animal etc. trapped in side.
    Should work pretty well for a motorbike as well, the trick is knowing which bits to remove I suppose.
    Trev seems to be a master at this, so it shouldn't be a problem.
    Hope the display at Symmons Plains goes well.
    Alan...

  6. #620
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    Truly remarkable stuff. You will blow them away at Symmons Plains

    Charlie

  7. #621
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    Quote Originally Posted by Simplicity View Post
    Trev,
    It's looking great no doubt about that.
    But have you ever thought of the bog reduction method.
    Mix enough bog(sorry auto motive filler)
    To form a rectangle large enough to incase the chosen form
    In your case a motor bike
    Then just carve it out

    Cheers Matt
    I like the idea although I think the bodyfiller would be to brittle for the finer parts.

    If you think about the list of things that was used in building the Indian.
    There's some pretty odd ball stuff in amongst it but it tells the story of the bike.
    I can remember everyone of the bits and piece I found or who gave it to me.

    A big part of what I make is in the way I do it.
    Being able to walk down the street and find a broken pen on the footpath
    then think of a way to work it into what I'm building is just too much fun!.

    Cheers
    Trev.

  8. #622
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    I got the front of the frame finished off over the weekend.

    IMG_3153.jpg IMG_3154.jpg

    I wasn't happy with the angle of the magneto plate (mounted off the bottom of the front down tube) so I cut it off and
    rewelded into a slightly higher position.

    IMG_3161.jpg

    Now I'll get on with reworking the rear wheel mounting plates and getting the last of the frame nailed down.

    Cheers
    Trev.

  9. #623
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    Quote Originally Posted by Repliconics View Post
    I got the front of the frame finished off over the weekend.

    IMG_3153.jpg IMG_3154.jpg

    I wasn't happy with the angle of the magneto plate (mounted off the bottom of the front down tube) so I cut it off and
    rewelded into a slightly higher position.

    IMG_3161.jpg

    Now I'll get on with reworking the rear wheel mounting plates and getting the last of the frame nailed down.

    Cheers
    Trev.
    Looks very streamlined

  10. #624
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    Helensburgh
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    This may be of some interest, the latest Jay Leno Restoration blog has a couple of Brough Bikes in it, one restored and one in the process of or yet to be restored and very original...

    CHRIS

  11. #625
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    Thanks for that Chris great stuff.
    Gee that boys got some toys!.

    I've been working on the rear wheel carriers this morning.
    It's going pretty well although I'm not to sure about the tension bolt tube in the casting.

    rear1.jpg

    To me it looks for all money as if the tube goes straight throw the centre of the casting.
    I've marked it with an arrow.
    I'll admit I haven't seen that before, usually they seem to be cast on the outside.

    I wouldn't mind a few letting me know if I'm seeing it right or I need my eyes checked!.

    Cheers
    Trev.

  12. #626
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    I reckon your eyes are OK !

    Looking good

    Charlie

  13. #627
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    Quote Originally Posted by Chris Parks View Post
    This may be of some interest, the latest Jay Leno Restoration blog has a couple of Brough Bikes in it, one restored and one in the process of or yet to be restored and very original...

    Wouldn't it be good to have unlimited money !

  14. #628
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    Quote Originally Posted by Repliconics View Post
    Thanks for that Chris great stuff.
    Gee that boys got some toys!.

    I've been working on the rear wheel carriers this morning.
    It's going pretty well although I'm not to sure about the tension bolt tube in the casting.



    To me it looks for all money as if the tube goes straight throw the centre of the casting.
    I've marked it with an arrow.
    I'll admit I haven't seen that before, usually they seem to be cast on the outside.

    I wouldn't mind a few letting me know if I'm seeing it right or I need my eyes checked!.

    Cheers
    Trev.
    I'm squinting again at that sketch of the 1925 SS100 frame and it doesn't show a tensioning screw boss as part of that rear casting? I've also only just noticed that, on the same sketch, the cross frame member that runs under the tank is not straight? It shows as a very shallow 'Z' ?

    Re Jay Lenno's fabulous collection I'm reminded of the old saying that....

    "the best way to make a small fortune out of restoring cars (insert bikes, aeroplanes, boats or trains), is to start with a large one!"

    fletty
    a rock is an obsolete tool ......... until you don’t have a hammer!

  15. #629
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    He is a true enthusiast and I am sure if he has the same bike you are building he would help anyway he could. In fact I reckon he would be fascinated by the work you do and I would ask him if he does have the bike it I were doing it.
    CHRIS

  16. #630
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    The right side of the frame is done and I've only got the rear section of the left to go.

    IMG_3390.jpg IMG_3391.jpg

    In the end I've set the tension bolt tube slightly to the outside.
    So that it lines up with the face that the axle nut will tighten down onto.

    Of cause none of it's real.
    The tension bolt tube is the outside of a pen and all the rest is PVC and bodyfiller.
    Except for the two boss' for the stand and the mudguard struts, their a pieces of steel rod drilled out and welded in place.

    That leaves me with not to much to do, I should get it done over the weekend.
    After that I'll hopefully get a good couple of coats of primer on it before it's time for Symmons Plains.

    Cheers
    Trev.

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