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  1. #1
    Join Date
    May 2010
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    Default gates for panel fences - what steel size to use?

    G'Day,

    I'm about to fabricate 2 gates for one of those colourbond panel fences - each gate is the width of a panel (around 3m) and the panels are 1800mm high.

    I plan on making a frame to match the width of the gate, but around 300mm shorter than the panel height - top and bottom. - althought thinking about it, the frame will need to come close to the bottom to support the pin at ground level.

    The guy at Midalia steel reckons 25x25x2 gal tube will be sufficient - does that sound right?
    he also suggests 89x89x2 patio tubing for the post... I'll measure up an existing post but 2mm seems thin - or is it simplt too many years overbuilding things?

    The area I live in isn't cyclonic - just normal Perth weather (I live south of perth) - when I was up north everything I built was to cyclonic standards (like the proverbial double-brick outhouse) so I'm a little unsure to what level to build here.

    The frames will be galvanised tubing, then welded construction wit the panels tek-screwed to the frames

    Thanks,
    Des

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  3. #2
    Join Date
    Feb 2009
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    moonbi nsw Aus
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    Default

    I had to "fix" up aset of gates for a woman I know. They were made of 25 X 25 RHS and were nearly as big as yours. The bloke who built them wasn't much of a welder but the biggest problem with the construction was that the 25 X 25 RHS when covered with the cladding could flex and flop around as you moved them. I think I would use 50 X 50 at least just to get some stiffness in each gate. 2mm would be thick enough, because I think the bulkier frame material is the answer.
    I think you would need to fasten the closed gate both top and bottom for security
    Just do it!

    Kind regards Rod

  4. #3
    Join Date
    Aug 2004
    Location
    Perth WA
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    2,035

    Default

    For the gate post 2mm thick walled RHS would be okay, but it depends on how or if its to be connected into the rest of the fence. Given the size of the gate/s they will want to droop and if the post is not strong enough it will bend. Myself I'd be using a 4 or 5mm thick walled RHS. And as you're in Perth with sand soil I'd be burrying the post/s at least 600mm deep x 400 x 400.
    Experienced in removing the tree from the furniture

  5. #4
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    50x50 x1.6 or 2mm in gal finish will be ok,its not the size of the tube but the desighn which counts.make sure you put a diagonal brace from top outside to bottom middle in each panel(even 10mm rod will do) to stop sag,use goliath or similar hinges and 90(or 89)mm x90 RHS x3mm or better 3.5mm gal for you post.THE MOST IMPORTANT THING FOR YOU TO DO IS PUT YOUR POST IN THE GROUND 600 mm,do not skimp depth and use proper concrete if you can get it,not quickset if possible.

  6. #5
    Join Date
    May 2010
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    Default

    Thanks All
    I'll start ringing later today for some pricing on larger sized tubing, and suitable brace material. The brace would go from the top hinged side to the lower swinging side - correct?
    I'd never heard of goliath hinges, but that style of hinge is what I was planning to use (the one with the 1/2" rod, captured bearing ball, and sleeves)

    The post will be sunk a full metre into the ground (depth of my posthole digger) and set in standard concrete

    I've read about people angling the post away from the gate by 1-2 degrees - should I bother with that? (so the weight pulls the post to vertical)

    Regarding gate catches...
    I was planning on installing a bolt into a pipe sunk in concrete for the center ground, and a main gate latch patterned on a cyclone gate which has a rod running from waist hieght to 300mm below the top of the gate - on this rod, two (or three) offset pins engage sleeves on the other gate creating lock points at 2 (or 3) locations. One of the lock points is where the padlock is fitted.

    I'm planning on getting it done over the next fortnight, and will post pictures once completed.

    Thanks,
    Des

  7. #6
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    Jun 2010
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    Canberra
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    Default

    For what it's worth, 50x50 sounds a bit chunky to me (I guess it depends which side of the gate you see) something like 65x35 (assuming that exists) would look better. If it's too floppy, I'd add the same section as the diagonal.

  8. #7
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    Yonnee is offline Trailer Bloke & Mild Mannered Moderator
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    As Daniel has stated, it's not so much the size of the material, but how it's designed with diagonal bracing. My two rear access gates, which each measure 1.5M wide X 1.6M high and are clad with 1.8M pickets and a 25mm x 150mm T/Pine plinth at the bottom are only made from 25x25x2.0mm Duragal, and the gates themselves have not sagged in 7 years. They're attached to 125mm x 125mm Cypress post in the ground.

    gate.JPG

    If your gate frames are clad with colourbond sheet, then this will help keep the gate itself square, and it's the posts they're attached to that will be the critical thing to get right. If the posts are stand-alone, they need to be quite big to stop them bowing under weight of the gates. If you can also diagonal brace the posts, then the post material can be much smaller. Also, if they are stand alone, angling them away from the gates will help, but how much depends on the weight of the gates, and the size and thickness of the post material.
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