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Thread: Trailer Build
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26th December 2007, 11:38 AM #31
Handbrake cable
This has always been a bit of a pain when it comes to a neat solution for running the handbrake.
Are you sure that the brake backing plates are AL-KO? They look like Dexter brake assemblies the way the handbrake lever pivots vertically. The AL-KO lever sticks out horizontally and pulls in a horizontal plane.
Be that as it may, it's only a handbrake cable and is not a critical part of your normal braking system. Whenever I fit up these brakes, I run the cable through the lever and back on itself long enough to fit the cable clamp on the coupling side of that cable bracket you show. Then with a hammer, close the gap in that bracket, capturing the cable in that bracket. (Make sense??) This way it will provide a forward pull for the lever. From here, alot of manufacturers run the cable through the spring hanger, and then to the cable adjuster at the coupling. You can buy those pulleys separately if you want to add more, or just weld a few 1/2 chain links up your chassis where you want the cable to run.
Hope this helps...
Yonnee
(BTW, I used to work for both AL-KO and Melbourne Trailer & Caravan Supplies, who are the Dexter agents. So any Q's you have regarding the brakes...)Too many projects, so little time, even less money!Are you a registered member? Why not? click here to register. It's free and only takes 37 seconds! Doing work around the home? Wander over to our sister site, Renovate Forum, for all your renovation queries.
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26th December 2007 11:38 AM # ADSGoogle Adsense Advertisement
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26th December 2007, 06:09 PM #32
Thanks Yonnee
You saved me a heap of time trying to find an off the shelf solution.
Seeing as I will probably use the handbrake at least ten times a week I decided to go with a more permanant option.
Drilled out some 12mm x 25mm low tensile bolts ( had to drill by hand so didn't get them quite in the middle) ;
Attachment 63239
Attachment 63240
and then attached them to the backing plates so that the pull was straight.
Attachment 63241
A little grease in the hole and she should be good for a few years.
cheers
dazzler
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26th December 2007, 06:47 PM #33
Great solution Dazzler
Cheers
DJ
ADMIN
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27th December 2007, 06:40 AM #34
Gotta love Aussie ingenuity.
Mind if I borrow that idea for my own car trailer???Too many projects, so little time, even less money!Are you a registered member? Why not? click here to register. It's free and only takes 37 seconds! Doing work around the home? Wander over to our sister site, Renovate Forum, for all your renovation queries.
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28th December 2007, 12:00 PM #35Old Chippy
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Made my first trailer more than 30 years ago - not as ambitious as yours, just an 8x6 box with mesh panelled cage around the top, but later ones were. Great satisfaction and lots of little extras that no bought trailer provides.
You should take the time to do up some plans - I am sure many would buy them from you.
Good job.
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28th December 2007, 12:05 PM #36
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28th December 2007, 05:12 PM #37
What a top job you've done there mate. Just a couple of questions for you.
How did you determine where to put the wheels?
How much do you reckon this has thing has cost you in parts?
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30th December 2007, 10:14 AM #38
Axle location.
I'll field the first part of Boban's questions.
The axle/s on a trailer must be located so that the trailer will tow safely when both empty or loaded. This is neither too much ball weight, nor too little.
For a standard type trailer, whether it be a box, cage, enclosed, camper, etc., there is a general rule of thumb for the axle location. The rule is the same whether it's a single, tandem or tri-axle trailer, the rule applies to the axle group. This rule is as follows;
"Excluding the drawbar, measure and mark the halfway point of the length of the body of the trailer. The centre of the axle/s should be placed 1/2" to the rear of this mark for every foot of body."
So, a 6 x 4 for example, should have its axle 3" to the rear of centre.
However...
This is not the case where a trailer is being built for a particular application or set load, such as a boat trailer, horse float, and in this case a plant trailer where a majority of the weight of the load is to the rear of the trailer. In these cases the axle location must be determined on a case by case basis, usually placing the axle slightly to the rear of the centre of the load. Bear in mind, as with Dazzler's trailer, load sharing spring sets will always transfer the load on or off the tow vehicle. Meaning that any weight forward of the centre hanger will be added to the existing towball load, and any weight rear of the hanger will be subtracted from it.Too many projects, so little time, even less money!Are you a registered member? Why not? click here to register. It's free and only takes 37 seconds! Doing work around the home? Wander over to our sister site, Renovate Forum, for all your renovation queries.
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30th December 2007, 01:36 PM #39
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30th December 2007, 01:42 PM #40
Hey
Mine was pretty easy as the machine weighs close to 1500kg and is similar in length as they tandam axles are so the major weight is within the spring hangar/axle area.
Forward of the axles and machine is about 250kg of implements and seeing as its being towed by a truck the towball weight is not as critical. There are a few plant trailers similar to mine and they all seem to have the wheels very much towards the back so went along with the crowd so to speak. I also wanted the ability to unload without the truck hitched so this also required the wheels way back.
Havent taken it for a run yet but will do after new year when it goes to the weigh bridge.
I think its cost about $3800 to build and will add it all up at the end. There is $2250 worth of axles/brakes/controllers which bumps it up. Most trailer places wanted between $8000 and $9500.
Hope to have finished pics soon
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31st December 2007, 08:22 PM #41
It does surprise me how badly built or just poor quality trailers that are sold new.
Just on the cost the components cost were $2,250 and the steel $1,550?
Do you have an idea of weight yet?
The frame seemed very substantial.
Looks like a kick ???? trailer, well done.
Looking forward to final pics.
Pulpo
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3rd January 2008, 03:24 PM #42
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3rd January 2008, 07:29 PM #43
All Done!
Hi
Well shes practically complete. Just have to finish off the holders for the mudguards and then shes off to the weighbridge and rego .
Havent fully decided on the mudguard holding mechanisms but should have it sorted tomorrow as the engineering shop down the road has some overcentre clamps/thingys that may do the trick otherwise I will be going with the bolts up through them and a tnut on top.
Sprayed in Rustkill Aluminium which went on well and have had a number of passers by comment on just how well I weld aluminium .
I will post the final weight and build costs next week.
Attachment 63874
Attachment 63875
Attachment 63878
Attachment 63876
Attachment 63877
Attachment 63873
cheers
Dazzler
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3rd January 2008, 07:38 PM #44
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3rd January 2008, 08:56 PM #45
That looks SWEET!
Well done... that is a really great effort... you should be proud of yourself.
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