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  1. #16
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    Started making the top.

    The first problem was thickness. The drawer dividers are 23.5 mm thick. A lump of MDF is 16 mm thick, so finished size after 2 mm veneers are added to both sides is 20 mm. I was concerned that the top would look thin, especially after the edges were routed with the same bit that raised the drawers.

    So, first a piece of 3 mm MDF was glued to a piece of 16 mm MDF and clamped in the vacuum press, making it 19 mm thick. Once the veneers go on, it will be about 23 mm, a much more satisfactory state of affairs.

    Pic shows the top getting the 40 mm lips glued on. Once dry, this panel goes through the drum sander and then the veneers can be applied. Finally, the edges are profiled on the spindle moulder.

    IMG20210808142132.jpg

    I love my vacuum press. It was very cheap to make, and is quick and easy to use. Veneering turned out to be far easier and cheaper than I had originally imagined.

    It takes a while longer to make a veneered panel, but it uses less wood as the substrate is cheap MDF. Also, I am kinky for the look of bookleaved veneers. Both sides of this cabinet are bookleaved veneers, and both sides come from the same board, so they are a near perfect match. The client chose four bookleaved veneers from another board for the top.

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  3. #17
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    The top in its vacuum press.

    IMG20210808153605.jpg

    These face veneers are NG Rosewood. The balancing veneers are Surian Cedar. Both timbers have very similar movement characteristics, so they work well together.

  4. #18
    Join Date
    May 2012
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    Bugger! And double bugger!

    As I was manipulating the cabinet around yesterday, trying to lie it on its side, I dropped it and damaged one corner of the top.


    Thought of a few solutions, but in the end I wet the corner to help it rebound a bit. Once dry, a dam wall of tape was used and the depressed area was filled with clear epoxy. Sanded it off this morning, and the repair appears invisible ... so far ... but it's hard to tell with the sanding marks. Lets see what it looks like when sanding sealer and lacquer goes on in the coming days. That will be the ultimate test.

    Off to buy more sanding sealer and thinners.

  5. #19
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    May 2012
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    Finished, and delivered.

    First pic from the side, before lacquer.

    IMG20210812120347.jpg

    Then from the top, before lacquer.
    IMG20210812120301.jpg

    Drawers freshly lacquered and knobs attached.

    IMG20210812144219.jpg

    In it's final resting place. The repair to the top corner is, for practical purposes, invisible.

    Finished 1.jpg

    Since March I have delivered to my nephew an entertainment unit, two occasional/coffee tables with sliding tops, two bedside tables and this chest of drawers. Because we trade vehicle servicing for furniture, I am now in credit for quite a few services to come, and my nephew's place is now fully furnished.

  6. #20
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    May 2012
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    Woodstock (Cowra)
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    Absolutely stunning!! x 10
    The person who never made a mistake never made anything

    Cheers
    Ray

  7. #21
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    Thanks, Ray.

    I had a rush of blood and for the top only filled the grain and gave it a hand rubbed, almost mirror finish.

  8. #22
    Join Date
    Feb 2021
    Location
    Canberra
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    27

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    Beautiful! I enjoyed seeing your process through the project, so thanks for the progress images. I have a question about the dividers between every drawer. I appreciate the consistency of the look, but it also adds considerably to the amount of timber and the overall weight, and consumes storage volume. Have you thought about mounting hardwood runners to the carcase frame and routing the drawer sides to fit, or any other options?

  9. #23
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    I did consider options, Dr Harris, but not for long.

    My nephew liked the look of my chest of drawers, which has web frames. He reckoned that being able to see the drawer dividers separated the piece from those made with veneered particleboard. This is also a part of the reason he chose legs over a base under the carcass. Finally, like me he is prone to over-engineering, and decided that a cabinet with eight web frames would be ultra strong, if heavy. He's correct.

    Because I created an itemised list of all timber (and etc) used during construction (for billing purposes) I can tell you that the web frames are 20% of the total cost of timber and MDF used. So, you are correct, they are a significant contributor to weight. In this case the client was happy to pay for the timber and to suffer the volumetric loss. He wanted drawer dividers, legs and shop-cut book matched veneers to the top and sides (he chose the veneers).

    He got what he wanted.

  10. #24
    Join Date
    Feb 2016
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    Canberra
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    An outstanding thread. I've enjoyed it immensely.

    I really love the dowelled drawer ends. It adds a lot of character.

    Thank you.

  11. #25
    Join Date
    May 2012
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    Thanks woodPixel.

    I love the dowelled drawers too. They look fine, but what I like most is the speed and ease of construction, together with great strength.

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