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Thread: Converting an old pine cupboard
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22nd April 2009, 03:19 PM #1
Converting an old pine cupboard
Several years ago I was given this solid pine cupboard with the intention of converting it into a tool cupboard for the workshop. At some stage a rather unremarkable restoration was attempted leaving the surface rather wavey, smooth yes, but wavey. Lately it has been staring at me mockingly, wondering if I would ever pay it some attention. Finally it's worn me down to the point of dragging it out and taking some measurements for Sketchup modeling and giving it a pre-op clean.
Doors need to be built, the drawer and runners repaired, a new top installed and the cupboard fitted out (not much really)
The old top is water damaged and I'm unsure if it can be repaired, otherwise it'll be salvaged for use elsewhere. I may also have to cut the sides down below the damaged timber before refitting the top.
Two challenges that I will have to overcome in the fitout are the door returns and the depth of the thing. It's about 400mm deep, which is a lot of wasted space if I use the back wall only, and too deep for full width shelves. I may incorporate some storage on the new doors, but I don't want to make them too heavy. ATM I'm leaning towards a tower of drawers in the middle with hanging space on both sides behind the returns and hinged/sliding partitions between the drawers and sides. Next its off to sketchup to design the thing.
Questions and comments most welcome.
Cheers
Michael
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22nd April 2009, 06:48 PM #2
How about you rip it down the guits and turn it into two tool cupboards?
or a single cupboard 250mm deep cupboard with 150mm deep doors
ian
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22nd April 2009, 06:57 PM #3
G'day ian,
I suppose you mean rip it down the middle from the front, not from the side?
Lot of work to then rebuild the drawer etc. The idea of making the doors 150mm deep appeals but I wonder if the door return would take the weight. Probably yes but I might have to upgrade the original hinges to heavier duty. I'll work your idea up in Sketchup.
Thanks, much appreciated.
Cheers
Michael
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22nd April 2009, 07:12 PM #4
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22nd April 2009, 07:20 PM #5
Michael
I was thinking ripping the cupboard longitudionally into a front and back
hinge the front (reconfigured into a pair of a pair of deep doors) to the back
fit out the doors to hold chisels, screw drivers, files, rasps, spoke shaves, hand drills, etc
fit out the back to hold heavy stuff like planes, power tools, etc
the right size pianio hinge should easily hold a 150mm deep door full of saws or chisels or screwdrivers
this suggestion is based on the most valuable bit of the original cupboard is the timber
ian
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22nd April 2009, 07:44 PM #6
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22nd April 2009, 10:05 PM #7
Okeydokey, I've got the cupboard modeled in Sketchup, now to play around.
Cheers
Michael
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22nd April 2009, 10:11 PM #8
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23rd April 2009, 03:13 PM #9
I've decapitated the cupboard down below all the damaged wood and it now stands 1300mm high. Cut to just above the line and shot down to the line with my trusty Millers Falls 56B. There's a photo showing the blind dovetails of the top, the hide glue in the dovetails doesn't look like it ever took to the end grain. The small blocks visible in that photo are another story, the hide glue is hanging on hard and fast. Now to model the truncated version and fit it out.
Seeing as this isn't a restoration anymore I'll see if a nice moderator will move it to Big Stuff.
Cheers
Michael
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23rd April 2009, 10:17 PM #10
Here are a couple of sketchup images of where I'm heading. The door will be frame and panel mounted on dovetailed frames, mounted with piano hinges as ian suggested. There'll be a gap between the two doors so they don't conflict and that'll be hidden by an overlaying handle monted on one door. Tomorrow I'll work up some internal drawers and fittings. What do you think?
Cheers
Michael
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24th April 2009, 09:48 PM #11
I have modeled all my Stanley planes and fitted them to a side of the tool cabinet. I'm pretty happy with the use of space.
For those interested, I downloaded a Stanley no 7 model from sketchup warehouse and modified it to model all the Stanley planes I have. I also downloaded a blockplane to simulate a Millers Falls 56B and Stanley 60 1/2.
From left, top to bottom I've fitted
3, 4, 5; 56B, 60 1/2, 4 1/2, 5 1/2; 10, 6; 40, 7
Next I'll fit a couple of woody planes and chisels. The centre column will be a tower of drawers.
Cheers
Michael
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25th April 2009, 09:37 PM #12
german smoother, Funkyplane, Atkins rip and Diston crosscut and dovetail saws fitted to the left door.
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26th April 2009, 11:31 PM #13
Michael
may I suggset that you arrange your planes not so much on size but on frequency of use.
in other words make you most used planes the most accessible, even if this means putting a bigger plane above a small one
ian
BTW the conversion looks good
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27th April 2009, 09:25 AM #14
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27th April 2009, 02:50 PM #15
That about does it for the left door and plane storage (except making it adjustable).
The left side now contains stanley planes, woody planes, saws, chisels and my two spokeshaves (a flat and round 151).
Next onto the drawer unit which will hold router bits, sharpening stones, precision instruments like the Colen Clenton tools etc....
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