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  1. #1
    Join Date
    Oct 2019
    Location
    Brisbane, Australia
    Age
    43
    Posts
    519

    Default Entertainment unit / TV cabinet

    Dear all, just sharing a build. I am 1/2 way through at time of posting this and I thought if I put a post up it will motivate me to continue.

    I obtained about a year ago a stash of rough-sawn Queensland Maple from these forums. With a workshop upgrade over Xmas I was in a position to mill it all. My project was a simple little cabinet to sit under the TV with big drawers to jam cables, Nintendo stuff, controllers etc and all the stuff that tends to congregate around the TV.

    A challenge with the timber was there is not a huge quantity of it (a lot of long planks, but limited width) and I'm not sure where I'd find more easily.

    My observation with Queensland Maple to date (at least with what I have gotten) is that you end up with quite a lot of pale sap wood that transitions within a board. It became apparent that trying to dodge all the sap wood might mean I wouldn't have enough for the project if I was too selective. So I decided to carefully grain match and see if I could get the select grain on the panels to accommodate some sap wood and get the major pieces to flow nicely. The underside will not matter much for a low cabinet.

    These are the boards laid out and me flipping back and forth and trying to find a nicely flowing section after jointing a face of each board:

    PXL_20230408_060312447.jpg PXL_20230408_073406407.jpg

    I used a track saw on the garage floor on very cheap foam boards, both to dock the planks roughly to size before gluing up, and a precise squaring off after gluing up. For those with limited space it is very effective way of dealing with larger panels. The foam boards can live outside (mine sit behind my wheelie bins). My tracks are now mounted on my garage door so take up no space.

    PXL_20230410_071753717.jpg

    I would like to pretend I then jointed and thicknessed all the boards by hand. At ~400mm wide they were too wide for my jointer/thicknesser. But although I was keen, my fingers started blistering and I ended up driving out to a place in Brisbane I found that has a 400mm jointer and wide thicknesser (Hammer Roo at Logan, who I was referred to and did a great job).

    At this point I must both thank again, and possibly horrify, Derek Cohen as I had an opportunity to use a kindly given dovetail marker that is a delight to use, but my very ordinary skills with dovetailing do not do such a justice.

    PXL_20230422_013010308.jpg

    PXL_20230422_025842984.jpg

    PXL_20230423_072630496.jpg

    PXL_20230423_072429055.jpg

    (Credit should also again go to Derek for the Moxon vice design)

    My thoughts on the dovetails were that they were pretty gappy and disappointing. I am still working on straighter saw cuts that I think is my major issue. However something I have noticed for me is that standard tidying up techniques (epoxy or wood glue + sawdust, shims into end grain gaps etc for larger gaps etc)... even very mediocre dovetails off the saw usually end up both as sturdy as you could ever need and looking good. When I see dovetails on furniture or items I've made have been rough to begin with I've still been very pleased with them in a finished product. I wonder if it shouldn't be said more that for hobbyists and difficult joints we should just do it and not beat ourselves up over a lack of perfection.

    That is not to say one should not always be striving to analyse, critique, improve of course - but just a strong feeling that it would be a shame if people weren't getting on with making something they want just because the joints might be other than perfect to a trained eye.

    And there is where it is at - waiting to rebate in a back panel before gluing up. I was really trying to get a pleasing top and side panel on the right (the other side face a wall and not be seen much). My intent was not to have any dividers etc fixed in the carcase but to have drawer slips and dividers go in a second phase. A back panel rebated in will prevent sagging. I really haven't even got to thinking in detail about what the drawers will involve and I wonder if I'll change it over time.

    Chris

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  3. #2
    Join Date
    Oct 2019
    Location
    Brisbane, Australia
    Age
    43
    Posts
    519

    Default

    A follow up question for anyone following is:

    Any tips on a wood finish that will preserve as much as possible the lightness / natural colour of the timber?

    My early feedback from family, who were able to see a piece of Qld Maple with a standard hardwax oil, was they thought it would be a shame for it to darken into the copper colour and not stay pale. This is particularly for a sunny, light area.

    A product I have noted is the Whittles Wax natural stains which is supposed to go on before the hardwax oil and claim to preserve something like the natural, unfinished, colour. The other option would seem to be white, dewaxed shellac products - but they still go to the wet colour of the wood.

    Evolution Stains - Raw Stain Natural – Whittle Waxes

    Anyone have any experience with this product, or other thoughts on trying to preserve the pale?

    Chris

  4. #3
    Join Date
    Nov 2004
    Location
    Redlands area, Brisbane
    Posts
    1,490

    Default

    Quote Originally Posted by Cgcc View Post
    My thoughts on the dovetails were that they were pretty gappy and disappointing. I am still working on straighter saw cuts that I think is my major issue. However something I have noticed for me is that standard tidying up techniques (epoxy or wood glue + sawdust, shims into end grain gaps etc for larger gaps etc)... even very mediocre dovetails off the saw usually end up both as sturdy as you could ever need and looking good. When I see dovetails on furniture or items I've made have been rough to begin with I've still been very pleased with them in a finished product. I wonder if it shouldn't be said more that for hobbyists and difficult joints we should just do it and not beat ourselves up over a lack of perfection.

    That is not to say one should not always be striving to analyse, critique, improve of course - but just a strong feeling that it would be a shame if people weren't getting on with making something they want just because the joints might be other than perfect to a trained eye.
    Nicely done. I'm never going to be as good as some of the other folks here but I'm not going to let it stop me trying.

    Gappy dovetail joints can be fixed with slivers of wood hammered in, glued and pared flush. I've patched up some that even I cannot tell where the patches were made and I made them. Fake it until you make it!

    As for finish, all of the hardwax oils I've used have a slight tint. Probably the least tinted I've used is Livos.

    I made something similar to this project using beech finger jointed panels and used Livos on it. See photo below.

    IMG_0063.jpeg

  5. #4
    Join Date
    Oct 2019
    Location
    Brisbane, Australia
    Age
    43
    Posts
    519

    Default

    An update

    Before glue-up, I did a simple groove throughout (this time, actually remembering not to groove all the way through the pins and inserted a sheet of 6mm marina ply from a sheet lying around as a backing board.

    PXL_20230424_091206001.jpg

    On a large piece I'd like to avoid that technique again, and rebate the back so that the backing can go on later. The simple reason is that it made the glue-up very stressful indeed! I only glued the dovetails and not the backing board so that it can accommodate any wood movement.

    I used the Whittles Wax Raw Stain Light product. It goes on as a milky finish, certainly not clear. After about 6 hours it felt quite dry so I put a coat of hardwax oil on.

    The results? In my eye somewhat appalling at first:

    PXL_20230425_204203986.jpg

    PXL_20230425_204159471.jpg

    The stain shows up every defect including a bit of tearout I hadn't noticed in the top. The stain also noticeably is chalky (the sides were carefully sanded back to 120 grit). It also showed up some glue on the pins where it had been planed/sanded flush but some must have soaked in.

    I was on the verge of deciding it all needed complete re-sanding and re-finishing. However when I put it in the place to get a sense, my wife came out and said she really liked the effect as a sort of a 'beach house' look, and didn't want me to re-do it. So there you go. I will have to chase more traditional quality in a later project.

    What is left is some feet (which I will likely turn), and an insert for drawer dividers/runners and some drawers.

    Chris

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