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26th July 2006, 02:17 PM #1
Making a rocker with the Domino jointer - WIP
Now that I am a proud owner of a Domino jointer, I realised that I needed to make a Domino version of my rocker CD, since this tool allows the rocker to be built without the need to construct precision morticing and tenoning jigs. I started another thread in the Festool forum - http://www.woodworkforums.ubeaut.com...ad.php?t=35022 - to show some of the joints being made with the Domino, but thought people might find the whole process of making the rocker interesting.
Photo 1 shows shows a 200 x 50 x 2100 board of jarrah being marked out with a template for the back legs. The rocker's arms can be cut from the pieces of waste cut from the back of each leg. Note how the back legs are nested on the board.
Photo 2 shows the back legs being cut on the bandsaw, using a stand with transfer rollers to support the board on the infeed side.
Photo 3 shows the bandsawn back legs. Enough waste has been left near the sharp curves to enable the waste to be drilled away with a forstner bit. This is an easy way of shaping these parts.
Rocker
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26th July 2006, 05:48 PM #2
Hi Rocker,
Although I don't have a Domino (yet...), I'd be interested to see how this works through.
BTW, I notice that you have a shop built infeed table for use with your Jet B/S - but I couldn't see an outfeed table? I find that both are necessary when cutting long boards. Care to comment?
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26th July 2006, 06:21 PM #3
Excellent Rocker! I will watch this one with great interest, as I want to build a Rocker one day .....
I'm sure the Jarrah will look brilliant. Have you any thoughts of adding some details with a contrasting, maybe a blond timber? .....just a thought.I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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26th July 2006, 06:42 PM #4Originally Posted by Auld Bassoon
Being Scottish, I just move the roller stand to the outfeed side for the last part of the cut. It works for me.
Martrix,
I will probably use some silver ash to form the blocks between the legs and the rockers. I find that jarrah and silver ash contrast nicely.
Rocker
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26th July 2006, 07:29 PM #5.
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Excellent thread Rocker, im realy looking foward to this. I liked your little wedge on the other thread re cutting the angled mortice
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26th July 2006, 07:51 PM #6
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26th July 2006, 08:14 PM #7
Major,
OK, you are right; but I made the mistake of buying a 1 HP rather than a 2 HP dust collector, so I am always going to have dust on the floor. I wear a dust mask when doing particularly dusty jobs, but my lungs have a head-start on yours - I don't smoke
Rocker
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27th July 2006, 10:10 AM #8
I'll be watching......check out this thread on shaping:
http://www.woodworkforums.ubeaut.com...ad.php?t=34053
Could be good for those legs, and the spindles?
denThe only way to get rid of a [Domino] temptation is to yield to it. Oscar Wilde
.....so go4it people!
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27th July 2006, 05:38 PM #9
I am amazed at the amount of progress that the Domino has enabled me to make in a couple of days' work; admittedly I previously had done quite a bit of preliminary TurboCAD work, and had compiled a table for the Domino parameters for each of the mortices, with columns for the cutter diameter, milling depth, jointing height, width setting, and the reference face on which the layout line is drawn.
The pic shows the unshaped skeleton of the chair, whose parts had still to be cut out of the boards two days ago, dry assembled. I chose not to fit the top back rail, since it is a bit tricky to assemble too many joints single-handed; but the top rail's mortices are cut too, and it fits well between the back legs.
I spent much of the time checking and re-checking my measurements, the layout lines, and the various adjustments to the Domino, since any mistake could potentially be costly in terms of wasted timber. There is no doubt that, once you got in the groove, you could cut the rocker's mortices very quickly, if you were building a number of them at once.
Rocker
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27th July 2006, 05:56 PM #10Originally Posted by RockerI know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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27th July 2006, 06:06 PM #11
WoodWizard of Oz?
Rocker is looking good Mr Rocker. Are you keeping tabs on hrs?The only way to get rid of a [Domino] temptation is to yield to it. Oscar Wilde
.....so go4it people!
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27th July 2006, 10:30 PM #12.
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Originally Posted by Rocker
Youve got all the peices for a project dressed and cut to size and your ready to mortice and assemble, and with Domi it just seems to flow with beautiful accuracy and so little time and effort.
Then for once you actualy enjoy the dry fit up because it fits with such precision and moderatly tight fit, its a joy.
This is a special tool that makes your time in the workshop so much more enjoyable. Love it
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27th July 2006, 11:08 PM #13Originally Posted by Rocker
That Scottish blood seems awfully diluted
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28th July 2006, 05:28 AM #14Originally Posted by TassieKiwi
Although I normally shy away from the Dark Side, I find that the initial shaping of the back legs of a rocker can be done more quickly and easily with a compass plane rather than by pattern routing, since it is not essential that the back legs be precisely identical and since they will be rounded over later anyway.
The backslats need to be made as bent laminations, since they are only 8 mm thick and they would be much too weak if they were pattern routed from solid wood. Pattern routing would no doubt be effective for the much thicker solid-wood spindles that are usually used for Maloof-style rockers with solid-wood seats.
Rocker
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28th July 2006, 09:39 AM #15
All makes sense. My first job tomorrow am is to smooth the legs with - my #20, so there ya go. The router was really efficient in getting the 2-3mm if initial waste off, and my design called for exact shapes for the 4 vertical members at each end.
Had to get up at 04:30hrs to cuddle Domi, did we? She gets nice and warm after about 10 mins of domineering.The only way to get rid of a [Domino] temptation is to yield to it. Oscar Wilde
.....so go4it people!
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