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  1. #1
    Join Date
    Aug 2012
    Location
    Brisbane
    Posts
    11

    Default My First serious project - End Grain Butcher Block - WIP

    Afternoon all,

    Just thought I would share the first day of construction of my first serious project - an end grain butchers block. I have only ever built litle projects before and dont have any real woodworking background so the project is a little daunting!

    After searching around for decent hardwood, I decided to go the eco-friendly way and use recycled timber. Thats where I came across Kennedys. I went up for a look around and was very pleased with the service. A good chat, a tour of the warehouse and some good advice. Even a little order like mine was not a problem. I was really happy to be parting with $185 of my hard-earned to these guys! Turn around time was 10 days while they cut it to order.

    I went with straight sawn timber, and didnt realise how much work was going to be involved in dressing it up, so after a few hours with a hand plane, decided it was time to drop into carbatec and but a thicknesser. best money i ever spent!

    After milling the boards, I was getting a bit of snipe and waves. i removed the outfeed roller and this seemed to fix the problem.

    It looked like the glue-up was going to be a pretty straight forward affair. I applied plenty of titebondII, and wasnt quite prepared for how quick it was going to get tacky and start going off. I managedto get it into the clamps and got everything squared up before things got oo sticky! After tightening the clamps I realised the whole thing was bowing a bit so I loosened them off and applied a few cauls. This worked pretty well, but there is still a little bit of bow. Looks like another job for the ticknesser after I have cross cut the lenghts!

    Still waiting for the glue to dry, so will keep you updated!

    022.jpg 024.jpg 038.jpg 040.jpg 043.jpg 045.jpg 049.jpg 054.jpg 055.jpg

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  3. #2
    Join Date
    Nov 2006
    Location
    Melbourne
    Age
    64
    Posts
    848

    Default

    What timbers did you decide on?
    (looks good so far).
    TM

  4. #3
    Join Date
    Aug 2012
    Location
    Brisbane
    Posts
    11

    Default

    its all Ironbark. The description on the delivery docket indicated that it was a re-sawn powerpole. Its as heavy as anything. Might need to reinforce the floor when we get it upstairs!

  5. #4
    Join Date
    Jan 2010
    Location
    Melbourne
    Posts
    2,636

    Default

    Looking good so far, that'll look nice with a coat of oil.
    -Scott

  6. #5
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    Another member of the Recycl;er's union!! Great!!

    Looking good so far!

    Where is Kennedy's?

  7. #6
    Join Date
    Aug 2012
    Location
    Brisbane
    Posts
    11

    Default

    Thanks for the feedback guys!

    Kennedys is on Potassium Rd Narangba, near the dump shop (havnt been in there yet!)

    As for the progress:
    Removed the board from the clamps this morning and hit them with a cabinet scraper to get all the squeeze out off, then decided to give it a sand with 60 grit on the random orbit sander. Needless to say, this was a waste of time, so a quick trip over to Dads house to borrow his belt sander. 2 mins sanding and everything was square and flush. On closer inspection after the sanding was done, I was getting a bit concerned about the amount of cracking and fisures in the timber (see pics), so I am starting to think it might crack badly when I cross cut it for the endgrain. And looking at the colours of the long grain, I am starting to lean towards ditching the end grain idea, and just continue to dress up the face as it is now. Any comments?

    All the legs and rails are now cut as well. Using a bit of poly glue to stabilize a few of the cracked rails. Hopefully this will work.

    Off on a trip for the next few days -pains me to leave the project as it is, but I gotta do some work to support the habit!


    009.jpg 010.jpg 011.jpg 016.jpg 018.jpg 019.jpg

  8. #7
    Join Date
    Aug 2009
    Location
    East Warburton, Vic
    Posts
    1,604

    Default

    Quote Originally Posted by anygivensunday9 View Post
    The description on the delivery docket indicated that it was a re-sawn powerpole.
    Without being nasty or anything, have you checked to see if this particular pole has been treated with anything. Going from the last lot of images you've put up of which shows lots of black shadowing, particularly around areas that look to be checking in the timber, I wouldn't be surprised if it has had some form of treatment and depending on when it was treated, some of the chemicals used are nasty.
    Cheers

    DJ

  9. #8
    Join Date
    Aug 2012
    Location
    Geelong
    Posts
    181

    Default

    Quote Originally Posted by anygivensunday9 View Post
    I am starting to lean towards ditching the end grain idea, and just continue to dress up the face as it is now. Any comments?
    G'day mate. I see what you mean about staying with the long grain. It's come up really beautifully. Just a thought though. If this is to be a proper butcher board (ie not just for looks) then you will want to go with the end grain. Long grain will not be as forgiving to your knives in the long run and you will find you will need to sharpen them more often. If you think of the wood grain as a bunch of skewers or toothpicks, when you try and cut across them sideways you will meet lots of resistance, but if you cut across them from the top down the skewers will move around the knife blade and allow it to pass more easily. Similar concept to end grain vs long grain.

    As for the cracking i would suggest getting the piece inside your house to acclimatize if you have time, that will give you a better idea of what it will do in the long run in terms of cracking.

    Looking good, keep up the good work.

  10. #9
    Join Date
    Aug 2012
    Location
    Brisbane
    Posts
    11

    Default

    Quote Originally Posted by Acco View Post
    Without being nasty or anything, have you checked to see if this particular pole has been treated with anything. Going from the last lot of images you've put up of which shows lots of black shadowing, particularly around areas that look to be checking in the timber, I wouldn't be surprised if it has had some form of treatment and depending on when it was treated, some of the chemicals used are nasty.

    That is a very interesting point indeed, and something I had not thought of. In consultation with SWMBO, I have decided to varnish the top and use it as a mobile kitchen island

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