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Thread: Surprise!
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17th November 2019, 08:20 AM #226Woodworking mechanic
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I bought the leather for my clock from them. Great to deal with. Even sent me sample colours do I could choose the right one.
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17th November 2019 08:20 AM # ADSGoogle Adsense Advertisement
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17th November 2019, 02:40 PM #227
Getting close now....
I’ve still got some fiddly jobs to do on the table and chairs, another sand back and coat of WOP, fit castors and fix the table top with Z clips......
1B1C1F10-E9A8-4DB7-AE97-8ACD4334D7BE.jpg
.... but the only big job still to go is to make the cushion frames, fit the webbing and foam and sew the leather covers. I am hoping of course that NCArcher will get SO frustrated with my sewing skill (lack of!) that he will step in and do it for me
The cushion will be thicker and shorter than the mock-up in the pic and the leather will hopefully be a dark olive green leaf colour?a rock is an obsolete tool ......... until you don’t have a hammer!
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17th November 2019, 09:24 PM #228
The tag line should read "don't vomit in the hirecar!"
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17th November 2019, 09:34 PM #229
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18th November 2019, 06:41 AM #230
The machine is oiled up and sewing nicely. I've preloaded half a dozen bobbins. All systems green (dark olive green leaf) for operation cushion cover.
Those were the droids I was looking for.
https://autoblastgates.com.au
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18th November 2019, 09:00 PM #231
Operation Cushion Cover, WIP
Upholstery and soft furnishing are normally a fine, detailed and gentle art so the best description I can give to OPERATION CUSHION COVER is that it is a brutal reimagining of soft furnishing by a lapsed boilermaker!
So, given that introduction, here is today’s boilermaker’s reimagining.......
I cut a ply template..
3A097E03-BFD5-4909-8CAA-651F4B0F506E.jpg
took it to Clarke Rubber to cut 2 foam blanks
E09A7706-CB0E-46C1-8B5A-29F87EC0BD41.jpg
cut, domino’d and dressed the cushion frame
1DBF7482-DB82-4122-8D7F-5FB3035328C7.jpg 25EECC67-4CA0-4CC7-A71D-89C6D397AF98.jpg 202D3B47-756B-4DDC-8F1E-0C737CE69F60.jpeg
checked the fit again...
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wove, stretched and stapled the webbing
E66A46D4-5D63-4F4E-B179-D6D047723009.jpeg
checked the fit......... again
D512E579-1621-4F27-A738-517D02CF025B.jpeg
mounted the cushion base to the cushion with wood glue and clamps
E3B0E020-2023-44E0-83DA-B5FD5F9B90E8.jpeg EE11A566-9C72-42DF-A0DA-127BA79D5777.jpeg BC5E3D08-D8CA-4D53-95F4-54726711A179.jpeg
...... and so tomorrow is GREEN LEATHER DAY ...... and a reunion lunch at the Rowing Cluba rock is an obsolete tool ......... until you don’t have a hammer!
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19th November 2019, 08:38 AM #232
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19th November 2019, 04:37 PM #233
Thanks Alex.....
B150CE99-2B2D-4D79-AA12-2E2506B3367B.jpg
..... but I might have been a bit TOO tempted........?
9D65FC12-DC79-43BE-9661-A285A56659A0.jpga rock is an obsolete tool ......... until you don’t have a hammer!
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19th November 2019, 07:52 PM #234
Not quite the colour I wanted but.....
F883CD3B-DB0B-4584-B829-F3D58400E10A.jpega rock is an obsolete tool ......... until you don’t have a hammer!
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20th November 2019, 11:04 AM #235Woodworking mechanic
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- Jan 2014
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- Sydney Upper North Shore
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- 4,470
I had the same problem with the clock leather - “not quite the colour I wanted - but”. However, once fitted it ”grew on me”
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20th November 2019, 08:26 PM #236
Unlike me, other than my dust collector failure, I haven’t reported any of my stuff-ups although, like brothers-in-law, I think that should be stuffs-up? Well, I knew the timber couldn’t be dry as the 150 x 150 beams for instance had only been air-drying for 18months or so and not cleverly stacked either! The design of the table assembly took this into account however the table top itself would always be vulnerable to movement. While I was away, the tabletop was only laying on the frame and I was disturbed on my return to see that it had cupped severely by about 40mm. I used all of the usual tricks and the one that worked best was the old hose-the-lawn-and-lay-the-tabletop-cupped-downwards-on-the-grass-and-stack-12-pavers-on-top method. This method can be varied to improve the result by varying the number of pavers but I only had 12! After the success of this (literally) agricultural method, I put the tabletop back upside down on the frame and kept the pavers on top. These 2 methods reduced the cupping to about 10mm and I could live with that. HOWEVER, yesterday while I was out buying leather and getting on the (light) turps, my unopened shed got close to 50 degrees and the cupping returned along with a rather elegant twist! I now have a date for the handover and I knew that I could make another top if I had too so today was the day for drastic action even though that could result in a split top?
I lay the tabletop on a pair of saw horses ( thanks Chambezio) and rolled, cajoled and cursed the table frame on top of it which, given the weight, is no mean feat!
64FC0CC8-38D6-423C-B386-4B4BEFA0311D.jpeg
I then placed 2 beams on top and clamped them back to the saw horses which flattened the slab but was accompanied by alarming, moaning, groaning and cracking noises!
I quickly realised that at least some of this noise came from a king parrot which squawked at me from a branch just outside the shed door.
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Then, after differentiating between the noises of parrot vs complaining timber, I started to fit a myriad of Z clips from the centreline out. This forest red gum aka bastard box, is a tough mother and every screw requires a pilot hole. So, I drilled a hole, fitted the Z clip ....... and watched carefully!
I slowly removed the clamps and baulks and waited for a reaction. Nothing dramatic happened so I rolled the complete table over, ready to lower it to the floor and then came the dreaded sound of P’TING .....P’TING as 2 Z clips flew past my ears on their way towards the VERY alarmed parrot!
I couldn’t put the table back as I’d gone past the centre of gravity so I continued with it to the floor hoping that no more Z clips would attack me ....... or the parrot!
Once I’d got the table back on its own feet, I clambered under and refitted the errant clips but with longer screws ...... I did consider wearing a hard hat for this task but......
Once the tumult and the shouting had died, I started to sand the table top back to bare timber....
8707A71F-F29B-499C-9661-67BDC4B32197.jpg 54FEBD66-B711-4E31-9D3A-AA1B0767C149.jpg C8D62EF9-DD46-41FC-96A1-02CC4BB996EC.jpg
...... sanding through to 800 before ending the day with the first replacement coat of WOP. I stood back and looked but continued to worry about ballistic Z clips so......
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...... now I can sleep!a rock is an obsolete tool ......... until you don’t have a hammer!
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21st November 2019, 09:49 AM #237SENIOR MEMBER
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- Elizabeth Bay / Oberon NSW
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Nightmare!
mick
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21st November 2019, 06:41 PM #238
Hmmm, if I were you me lad, I'd be a bit worried about the future of this table top. As it's already demonstrated, thick sections of hard, dense woods can generate an awesome amount of power if they decide to cup. The brute strength approachmight work, but to avoid any call-backs, I think I'd be resorting to a trick I've read about, but not tried, & that is to take a circular saw & run a series of kerfs lengthwise along the underside, to half the depth of the top or a little more, keeping them well inside the skirt area so they won't show. It's the equivalent of kerf-bending, if you like, only kerf-straightening might be a better name in this case. Then tie it down - it should pull down much more easily and have a better chance of staying put.....
Cheers,IW
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21st November 2019, 09:22 PM #239
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21st November 2019, 10:42 PM #240GOLD MEMBER
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I am building a chair out of Sydney Blue (Bastard??) Gum and it must be closely related to the timber you have and I was advised strongly not to sand it back any finer than 120 or the finish would not soak in. Take that for what it is worth because I have no idea of the rights or wrongs of it. All I know for certain is that every time I look at the chair parts more substantial cracks have appeared and the epoxy comes out again to fill them. I shudder to think what is going to happen when the big dry turns into the big wet. We had some rain but not a lot a while ago and some of the dry fitted parts no longer fitted.
CHRIS
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