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  1. #1
    Join Date
    Jul 2014
    Location
    Australia
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    61

    Default Side Table top with recycled pine

    HI guys,
    So the Boss lady has asked that I put all my new toys to work and finish a side table top . Bonus is that if it goes well then maybe the Woodworking budget will be increased! So any feed back would be great.

    I have a length of an old railway bridge Pylon from Mildura,1200mm x 300mm x 35mm. its over 150 years young! I have a couple of off cuts also. Its a great looking peice, already squared ready to be sanded and finished. I have some steel legs being made up to suit.

    so my question is, how to fill the holes, I was told to use some casting & embedding resin, how to square off some of the corners back (two corners pictured) and what finish to use, needs to be very hard wearing.
    Also can I put the finish over the Casting resin?

    Gents your valued feed back please,
    IMG_0524.jpg
    IMG_0555 copy.jpgIMG_0534.jpgIMG_0558 copy.jpgIMG_0560.jpgIMG_0549.jpg

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  3. #2
    Join Date
    Feb 2012
    Location
    Mackay
    Posts
    60

    Default

    I love the timber.

    Not sure what to fill the cracks with, I haven't had much experience with that.

    As for a finish, I'm not associated with them, but have had great success with U beaut's Hard Shellac. I have had it on my dining table now for over 18 months, without a mark on it. Very easy to apply to. I have generally sprayed it.

    Quinny

  4. #3
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    I have used epoxy to fill gaps(cracks) within the wood. I have added some black dye and mixed this through before mixing the second part. As this is your creation you can use any colour you want. I might suggest that you do a small test piece and show the Boss what it would look like.

    Something to note if you do use epoxy you need to ensure that the underside is taped up as some of the cracks could go all the way through.

    When using epoxy you might have to do it in batches as the epoxy sinks into the cracks and also better to be outside or well ventilated area. Don't get too much epoxy outside the holes, this just gives you more work on the cleanup.

    I have also used casting resin but not very successful as mind did not harden as well. I think I mucked up the ratio.

    The finishes I have used was Shellac, Wipe On Poly(poly), Danish oil(not very happy over time) and the hard Shellac from Ubeaut.

    Again I would suggest a test piece to see how this comes up.

  5. #4
    Join Date
    Mar 2009
    Location
    Sydney
    Posts
    651

    Default

    I have used West systems epoxy to fill cracks before.IMG_3131.jpg Like this, but never anything to your scale.

    It took alot of epoxy just to fill the crack in this slab. I would think it would take any extraordinary amount to fill the voids in that slab. And if you were just looking at filling the holes, the epoxy/resin would run into any other hole/crack as well, and could end up anywhere.

    Personally I wouldn't fill them and let them be part of the feature of the table, but thats just me and you don't have to impress me to increase the budget.

    So if you are going to fill, like Christos said, I would completely tape up the bottom, sides and ends before pouring epoxy/resin. I also found borrowing the hair dryer when no ones looking and using that to warm the wood and epoxy while pouring helps it run smoothly and bring bubbles to the surface. Just make sure you put it back..

    You could even go for something like thisglowing-resin-table-mike-warren-1.jpg

    Either way I'm keen to see what you come up with.
    cheers
    Shane

  6. #5
    Join Date
    Jul 2014
    Location
    Australia
    Posts
    61

    Default



    Ok, so I spent the weekend completely filling the bench top with casting / embedding resin. I done a test piece and successfully filled and sand back the resin to completely clear finish. Fingers crossed I can do the same again.




    Sent from my iPhone using Tapatalk

  7. #6
    Join Date
    Jul 2014
    Location
    Australia
    Posts
    61

    Default

    Quote Originally Posted by shanesmith80 View Post
    I have used West systems epoxy to fill cracks before.IMG_3131.jpg Like this, but never anything to your scale.

    It took alot of epoxy just to fill the crack in this slab. I would think it would take any extraordinary amount to fill the voids in that slab. And if you were just looking at filling the holes, the epoxy/resin would run into any other hole/crack as well, and could end up anywhere.

    Personally I wouldn't fill them and let them be part of the feature of the table, but thats just me and you don't have to impress me to increase the budget.

    So if you are going to fill, like Christos said, I would completely tape up the bottom, sides and ends before pouring epoxy/resin. I also found borrowing the hair dryer when no ones looking and using that to warm the wood and epoxy while pouring helps it run smoothly and bring bubbles to the surface. Just make sure you put it back..

    You could even go for something like thisglowing-resin-table-mike-warren-1.jpg

    Either way I'm keen to see what you come up with.
    cheers
    Shane
    Hi Shane .
    Thanks for the feed back, I took a lot of your comments on board!
    Thanks again


    Sent from my iPhone using Tapatalk

  8. #7
    Join Date
    Jul 2014
    Location
    Australia
    Posts
    61

    Default

    image1.jpegimage2.jpeg

    Started the sanding, the deep holes come up like glass once I sanded and finished to a 1200 wet sand, the 2nd pic is only sanded to 320grit. The down fall is the dust created from the casting resin. Its super fine and rock hard.

  9. #8
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Question

    Hi Tony, Your work so far looks great. Well done!!!

    Just a reminder to wear a mask when sanding.

    A question with regard to the timber. Your head says pine. I can only assume cypress from down there? You can tell by the distinctive odour.

    I lived out at Rufus River for a couple of years. Love that part of the world!

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