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  1. #1
    Join Date
    Jul 2007
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    Default 9" Imperial Gearbox assembley photos

    With the discussions on gearbox problems, I thought these shots might be of use for assembly.
    I have divided the work into 3 sections: Cone shaft, Drive shaft and tumbler shaft.

    First is the layout of the components:

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  3. #2
    Join Date
    Jul 2007
    Location
    Melbourne
    Posts
    115

    Default Cone shaft assembly

    1. Cone shaft assembly.
    Straight forward to replace, just requires some gentle tapping sometimes with a soft face hammer to fit the fixed gears.
    Be careful to line up the taper pin position, after a bad experience, I now drill out the taper and replace with a roll pin.
    Remember to fit the felt insert.

  4. #3
    Join Date
    Jul 2007
    Location
    Melbourne
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    115

    Default Drive shaft assembly

    2. Drive shaft assembly.
    Straight forward to fit.

  5. #4
    Join Date
    Jul 2007
    Location
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    Default Tumbler shaft assembly

    3. Tumbler shaft assembly.
    Again this uses a taper pin, simply to retain the shaft from sliding out. As it is not under any shear load, replace as always with restraint.

  6. #5
    Join Date
    Nov 2006
    Location
    Heidelberg, Victoria
    Age
    79
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    2,251

    Default

    BH,

    Your photos of the gearbox, are fantastic. You have prompted me to think about fully stripping mine right down. At this stage I have the tumbler shaft and arms out and was just going to strip the outside of the casting. The inside paintwork is in good nick.

    Well done,

    Ken

  7. #6
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    Nov 2006
    Location
    Heidelberg, Victoria
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    79
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    Default

    BH,

    One more question, did you remove the flip top oiler ? If yes, is it just a tap in fit?

    Ken

  8. #7
    Join Date
    Jul 2007
    Location
    Melbourne
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    115

    Default

    Thanks Neks,
    It is not a big deal to strip the gearbox, good idea to remove grit etc.
    The biggest problem I experienced, was when the tapered pin through the gear and cone shaft refused to move. I had to remove the front plate and bore a hole through the front housing to get a drift to the pin over a support. Hence the preference for using a roll pin.
    I have also replaced the shaft bushes, they are a standard imperial size available from bearing suppliers.
    The oilers are not tapped in, they have a slight taper and are just knocked in. Gently tap from each side to remove.
    Have fun,
    Peter

  9. #8
    Join Date
    Nov 2006
    Location
    Heidelberg, Victoria
    Age
    79
    Posts
    2,251

    Default

    Peter,

    Have sent you a PM.

    Ken

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