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  1. #1
    Join Date
    May 2008
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    Default Help with new Router Inlay Kit

    Hi all. I have just purchased a new Brass and Carbide Inlay Kit for my hand held router. I understand the concept behind how it works, but has anyone got pictures or an explanation about the best way to go about using this jig/kit? Any help and advice would be greatly appreciated.
    The kit consists of a 1/8'' solid carbide spiral cutter, alignment pin, a threaded (template following type) brass insert to screw into the bottom of the router and an 'o-ringed' bush that fits over centre 'tube' of the brass insert.
    Thanks in advance, Matt
    I'm confused??? Oh wait... Maybe I'm not?

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  3. #2
    Join Date
    Jul 2006
    Location
    Crowborough, East Sussex, UK
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    820

    Default

    The alignment pin is to ensure absolute concentricity when setting up the template guide into the router baseplate. You remove the small bushing to cut the outline of the inlay (template). You replace the bushing to cut a precise recess. See here for more detail. There's a video here too. HTH

    Ray.

  4. #3
    Join Date
    May 2008
    Location
    Melbourne
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    133

    Default

    Thanks Ray,
    I was about to ask the same question as Matt.
    I've got all the bits and pieces and am keen to have a go.
    Rays links are exactly spot on.
    BBM

  5. #4
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    May 2008
    Location
    Brisbane
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    Default

    Ray,
    Thank you very much for the information that you provided. It was exactly what I was after and more!! Now that I better understand the process of using this kit, I need to source a collet/sleeve for my Makita 3612C router that will take it from 1/2 inch down to 1/8th. I hope this is possible??

    Cheers, Matt
    I'm confused??? Oh wait... Maybe I'm not?

  6. #5
    Join Date
    Jul 2006
    Location
    Crowborough, East Sussex, UK
    Posts
    820

    Default

    Quote Originally Posted by Wooden Ewe? View Post
    Ray,
    Thank you very much for the information that you provided. It was exactly what I was after and more!! Now that I better understand the process of using this kit, I need to source a collet/sleeve for my Makita 3612C router that will take it from 1/2 inch down to 1/8th. I hope this is possible??
    You're welcome, Matt.

    If your kit looks like this, then the cutter has a 1/4" shaft (the cutting part is 1/8"), so that's the reduction sleeve you need and I'd guess one came with your router.

    If not, any good quality 1/2" to 1/4" sleeve will do the job. HTH

    Ray.

  7. #6
    Join Date
    Oct 2007
    Location
    Alexandra Vic
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    69
    Posts
    2,810

    Default

    Matt and BBM,

    With a kit like this, all inside corners will have a radius when routed. The matching part will, of course, be an external corner and will probably be cut to a sharp apex. It is therefore essential to either trim the internal radius with a knife or chisel or round the external apex to achieve a perfect fit.

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