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  1. #1
    Join Date
    Feb 2007
    Location
    blue mountains
    Posts
    4,904

    Default Mounting router on insert plate.

    Hi,
    Firstly I am not a regular router user but admit they are handy at times. Many years ago I bought a plastic insert plate intending to build a table for it. Back then I had a router mounted in the wing of a Ryobi table saw so never got around to it. Since that table saw left the shed I have got by with a small bench top table (shamefully admit it came from Aldi)but that is a chore to clear a space and clamp it down when required. I dont have space for a stand alone router table so I decided it was time to use that insert plate and mount it in the wing of the current table saw. The switch box from the aldi table will be recycled too.
    A snag soon appeared when I took the base plate to mark out the screw holes on the insert. The blurb says ''fits most routers'' but then mine is not most I guess. The screws would have been almost on the lip of the large hole so would have been a long ways from secure. I had already routed out a hole in the table wing. After an attack of the swear bears it was head scratching time. I rummaged my pile of odd bits and bobs that never get thrown away looking for material to use. No aluminum plate so that idea was out. It was then time to have a close look at the router base to look for secure ways to mount things to it. The fence bars run through the base and look very secure so I figured they could hold things together.
    I had a bit of ally angle so that got made into brackets. The whole thing has worked out well and is very secure as the screws are larger than the base plate screws. Easier than finding longer screws for the base plate also.
    Now I just have a fence to build.
    Regards
    John
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  3. #2
    Join Date
    Jan 2007
    Location
    Katoomba NSW
    Posts
    4,778

    Default

    Nice fix John. That's not going anywhere.
    Those were the droids I was looking for.
    https://autoblastgates.com.au

  4. #3
    Join Date
    Jan 2014
    Location
    Sydney Upper North Shore
    Posts
    4,472

    Default

    Gotta love innovation

  5. #4
    Join Date
    Jul 2009
    Location
    inverloch
    Posts
    472

    Default

    Very clever orraloon

  6. #5
    Join Date
    Aug 2005
    Location
    Queensland
    Posts
    2,947

    Default

    Now that is one hell of a good idea.

    Simple and effective, thanks for sharing that one.
    Regards,
    Bob

    Absence of evidence is not evidence of absence.

  7. #6
    Join Date
    Feb 2007
    Location
    blue mountains
    Posts
    4,904

    Default

    Thanks for the replies guys.
    Reason I put it up is I hope it will help others who have got one of those insert plates. I was a bit annoyed at first as I reckoned that was a pretty standard size router so the fits most routers claim is a crock. It would need to be a rather large router to fit that plate using the base plate screw locations. I took the base plate from my other router (old 1/4'' makita) to check and no deal with it either. Anyhow lucky I had that bit of angle to make the fix. It did cost me $3.95 for the countersunk 1/4'' bolts.
    The insert plate when you do get a router on it does seem to work fine. The leveling grub screws and magnets are nice and the lift out to change cutters is handy.
    Regards
    John

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