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Thread: Planning Jig
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3rd September 2003, 10:58 PM #1Senior Member
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Planning Jig
Hi,
As promised a couple of weeks ago, here are some photos of the jig I made to plane timber with my router. I said before I used 10mm flat bar on the ends to set the rails. I forgot that I replaced them with 65 x 35 RHS tube. This give me clearance off the bench to fit the clamps at each end.
REMEMBER: The two rails must be nice and straight.
Glen.
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3rd September 2003, 10:59 PM #2Senior Member
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Photo 2
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3rd September 2003, 11:09 PM #3Senior Member
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Photo 3.
This is the first carriage I made. It has bearing rollers, and the timber cross slides hold the perspex base. It also had guide blocks on the out side, to prevent the bit from hitting the rails.
It also featured a small dust shields inboard of the rollers to try and keep saw dust off the rails (but it didn't work).
The rollers kept on getting a build up of sawdust on the surface.
The other problem, it limited the depth of cut because of it's height.
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3rd September 2003, 11:12 PM #4Senior Member
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Photo 4.
The roller carriage and router sitting on the jig.
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3rd September 2003, 11:15 PM #5Senior Member
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Photo 5.
This is the Carriage I ended up using. (After spending a few hours making the other one).
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3rd September 2003, 11:20 PM #6Senior Member
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Photo 6.
To allow the carriage more travel at each end I made these clamps. They are the same as Toolmakers clamps.
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3rd September 2003, 11:34 PM #7Senior Member
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Well, there ya go.
I hope that helps. Its a bit agricultural, but surprising accurate.
The one thing I couldn't work out was some kind of dust extractor. It makes a huge mess.
The jig can be made any size you like.
The boards, are bolted (into threaded holes) on the bottom of the rails. To machine thicker timber or the edges, simply use long bolts and spacer blocks.
Glen
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1st October 2003, 11:40 AM #8
Planning Jig
G'Day Glen,
What Diameter Routing bit do you use
when "planing" the timber flat?
I guess the larger the better, within reason.
How effective is it for longer pieces?
Another to add to the "Must do" list.
lvan
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2nd October 2003, 01:28 PM #9
For what it is worth their is a surfacing jig at the following URL
Router Surfacing Jig
I'm about to make one myself
JamiePerhaps it is better to be irresponsible and right, than to be responsible and wrong.
Winston Churchill
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6th October 2003, 08:42 PM #10Senior Member
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Ivan,
I just used a 19mm Straight Cutting bit. However, CMT make a Mortising Bit (I think thats the right name) and it's designed to cut flat across the bottom.
Glen