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  1. #1
    Join Date
    Nov 2003
    Posts
    318

    Default problem with router

    Hi all,

    Apologies if it is not the right place. It is more a mechanical problem rather than routing.
    I have a triton router (the big one - can't remember the model - TRA001 I think) that is mounted on a phenolic plate in a router table.
    I hardly use it handheld.
    so it has been in that position for the past 8 months (before I was taking it out and it was resting on its base, not upside down).
    I noticed last week when I was raising the bit that I could not go half way through. I had to "force" it so that it could raise above the table to change to bit.Also it was not holding its height - not sure if I am clear enough. If I unlock the locking handle, it goes all the way down.
    Last night I tried to use it and it got worse.
    If I turn the handle to raise it and release the handle, it just falls down.
    I tried to clean it but it did not solve the problem.
    And it is still impossible to raise it above the table unless I "force" it several times.
    any idea?
    is it time to change it? This router is around 6-7 years old.
    Thanks
    Eric

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  3. #2
    Join Date
    Jul 2006
    Location
    Crowborough, East Sussex, UK
    Posts
    820

    Default

    I'm assuming that you removed the plunge spring? If not, remove it now and LEAVE THE SPRING CAP OFF. More than likely there's an accumulation of dust in the spring cap which is preventing the easy raising of the machine.

    If that's not it, then it needs a strip-down clean, following these instructions I did a while back. Don't dismantle the Plunge Handle Assembly, that part was included after a specific request from another member.

    If you still have problems, get back to me please, bearing in mind the UK time difference.

    HTH

    Ray

  4. #3
    Join Date
    Nov 2003
    Posts
    318

    Default

    Yes I remove the plunge spring long ago but left the cap on.
    I'll follow your instructions and see what happens.
    Thanks

  5. #4
    Join Date
    Jul 2006
    Location
    Crowborough, East Sussex, UK
    Posts
    820

    Default

    Any update?

    Ray

  6. #5
    Join Date
    Nov 2003
    Posts
    318

    Default

    Hi Ray,

    sorry for the late update but I have been very busy.
    Last night I finally had time to follow your instructions and i cleaned my router.
    I understood why it could not hold the depth
    It was full of clogged dust everywhere.
    I gave it a thorough clean, reassemble it and it worked like a charm.
    thanks for your help.
    Other question: when i removed the bushes, I noticed too late that you mentioned to take note of the position and orientation
    I tried to remember how they were and I think I got it right (at least for the location of the bushes. for the orientation up/down I am not 100% sure) however I was just wondering what the direction of the rotation should be.
    When I face the router table from the infeed side and switch the route out, the bit spins anti clockwise.
    is it supposed to be this way? or is it supposed to be clockwise in the same direction than the grain if you see what I mean.
    Thanks

  7. #6
    Join Date
    Oct 2007
    Location
    Alexandra Vic
    Age
    69
    Posts
    2,810

    Default

    1. A used set of brushes will have a curved face on them. This is caused by contact with the comutator, the part on the router motor spindle that they work with.The brushes will be correctly oriented if the curved face is parallel with the spindle and commutator. If they are installed 90 degrees rotated, there will only be contact with the comutator at a small point in the middle of the edges of the curve, with extreme wear of the brushes and comutator, and the posibility of overheating of the brushes and comutator.

    2. The CCW rotation of the spindle when viewed inverted for table use is correct. Trying to relate this to the grain of timber is inappropriate as it varies with how you present the work, i.e you could be trying to route the end, side or gace of the material.

  8. #7
    Join Date
    Jul 2006
    Location
    Crowborough, East Sussex, UK
    Posts
    820

    Default

    Quote Originally Posted by EMistral
    When I face the router table from the infeed side and switch the route out, the bit spins anti clockwise. is it supposed to be this way? or is it supposed to be clockwise in the same direction than the grain if you see what I mean.
    I'm glad that the instructions were of some help and that you're up and running again. Don't forget to leave the spring cap off when in a table and most of the dust will fall straight through.

    Regarding direction of turn, that's exactly how it's supposed to be - don't worry! See this page I did a while back for confirmation.

    The brushes will be fine, but if they're replaced as they came out, it prevents them having to profile themselves again to the armature segments. Not a big deal, just best practice.

    Ray

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