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  1. #1
    Join Date
    Jan 2014
    Location
    Sydney
    Posts
    5

    Default Router not cutting clean (first time user)

    Hi,
    I'm a first time router user. I cut a groove on a dressed pine, and it did not cut clean on the "surface" part (as you can see in the pic).

    I used a Ryobi plunge router (1250W), with an "Ultra" router bit (18mm). Both brand new. I tried slower speed and higher speed, and it still didn't make a clean cut.

    What is wrong or what did I do wrong?

    Thanks in advance.
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  3. #2
    Join Date
    Nov 2011
    Location
    Melbourne
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    7,014

    Default

    How deep are u cutting in one pass it's a bit hard to gauge from your pic
    Also ultra router bits are they the one from Bunnings
    With a router weather it's table mounted or hand held
    You should only be taking 2/3 mm cuts at a time
    Don't expect it to hog out massive cuts in one go


    Sent from my iPhone using Tapatalk 2

  4. #3
    Join Date
    Jan 2014
    Location
    Sydney
    Posts
    5

    Default

    Hi Simplicity,
    The depth was 7mm. I did it in two passes (roughly 3.5mm each pass). It was hand held, I clamped a piece of wood as a "fence". The second pass did nothing to the unclean part. I went from Left to Right.
    Yes "ultra" is from bunnings.

  5. #4
    Join Date
    Sep 2010
    Location
    Adelaide
    Posts
    42

    Default

    Hi,

    You could try placing a strip of masking tape over where the edges of the trench will be.
    The tape will reduce the chipping along the edges of the cut.
    You only need about 2mm of tape into where the trench will be, this way the router bit does not get to clogged up as you cut through the tape, and you end up with a nice clean cut.

    Steve.

  6. #5
    Join Date
    Dec 2010
    Location
    Melbourne
    Age
    79
    Posts
    601

    Default

    With diferent timbers you may get a cleaner cut,just sand the surface not the edge,you will find that those furry bits come off.
    I have that sometimes on pine.

  7. #6
    Join Date
    Feb 2009
    Location
    moonbi nsw Aus
    Age
    69
    Posts
    2,065

    Default

    Mate you have done anything wrong!
    Effectively you are "cross cutting" pine. The result is "just the way it goes". If you were grooving with the grain you would have a clean cut. Its characteristic of pine. To clean the whiskers up, wrap some abrasive paper, say 180# - 240#, around a cork block and gently rub the whiskers off but not taking too much off that will be high lighted when you put your shelf in the groove for assembly. Also try not to scratch the pine face while you are rubbing across the grain.
    As has been said...only take 2-3mm at a time until you arrive at the required depth. You will feel the router pull in against your fence, that tells you that it is happy going in that direction. If the router puts up some protest you are probably trying to do a "climb cut". The router will fight you all the way if you persevere.
    Routers are a great tool and do a marvelous job BUT they are a powerful beast and need full concentration during use.
    Just do it!

    Kind regards Rod

  8. #7
    Join Date
    Aug 2004
    Location
    Perth WA
    Posts
    2,035

    Default

    As has been said its a charcteristic of pine (many timbers will do this across the grain) and there is no need to do it in 2 passes. The machine, cutter and timber are/should all be capable of a 6-7mm depth single (finished) cut pass.
    Experienced in removing the tree from the furniture

  9. #8
    Join Date
    Dec 2005
    Location
    Canberra
    Posts
    3,260

    Default

    A downshear type of bit can significantly control the fuzzies.

    Carba-Tec Spiral Downcut Bits : CARBA-TEC

  10. #9
    Join Date
    Jan 2014
    Location
    Sydney
    Posts
    5

    Default

    Thanks guys for your responses. A few things to try out...

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