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Thread: Router Table Digital Readout
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21st September 2009, 11:36 AM #1zelk
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Router Table Digital Readout
Picked up a digital caliper from Aldi the other day for 20 bucks and decided to use it on my 10 year old router table.
The router table is hinged so there is easy access to the router under the table, however, the only annoying thing is to make fine adjustments to the router bit height. Without totally destroying the new caliper, I managed to fix it to the router and the underside of the table.
The caliper can be zeroed and fine adjustments with the spanner are made easily.
Zelk
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21st September 2009, 01:31 PM #2SENIOR MEMBER
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That's a pretty cool idea. I'm just building my router table now so I might try something similar.
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21st September 2009, 01:34 PM #3
Very well done, that should make height adjustment less of a guessing game
Those Aldi calipers are a good buy, they're the ones with the big digits as well.
Got a few myself for various projects on the (metal) lathe and mill/drill.
Hadn't thought about the router table, might have to go back to whether they have any left.
Thanks for sharing.
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21st September 2009, 01:53 PM #4
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21st September 2009, 02:00 PM #5zelk
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Thanks guys,
there is no reason why the idea cannot be used on thicknessers or the ripping fence on a saw, one would have to mount the caliper so that it could be removed or disengaged when not required. Ultimately, it would be for finer adjustments.
In the case of the router table, if the tip of a straight router bit is flush with the table top and the caliper is zeroed, then subsequent adjustments may be done accurately first go.
Not sure what happens to the readings when the calipers switches off automatically after a period of disuse, I am guessing that it does this, hopefully, it has a memory.
Zelk
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21st September 2009, 02:29 PM #6SENIOR MEMBER
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I like it very simple. I have a cheap plastic one, that keeps memory when it turns off, so hopefully that one will.
Have you tested its accuracy?
A quick idea to make your depth adjustment easier. Replace the nuts on the end of the threaded rod with a Nyloc nut. It should hold and won't need a locking nut. You could then put a long tube spanner over it so that the other end is clear of the router body. (Cruch the end slightly before forcing it over the nut) I made a similar mod HERE
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21st September 2009, 03:09 PM #7zelk
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Thanks Brian, the real testing is yet to come.
Once adjustments are made the plunge break lever goes on. In the case where I have to make further adjustments, I need to make sure the adjusting nut is where I last left it, before undoing the plunge break. If the adjusting nut always work loose from vibration, then it would make sense to use a Nyloc nut, but I think then the problem is that it slow things down when I have to fully undo it to change router bits.
Zelk
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22nd September 2009, 05:17 AM #8Deceased
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I also bought one of those digital calipers but, as for checking the bit height, I prefer the "direct reading" because I have to "zero" the caliper when the bit height is exactly at the table level...
On the first pic, you can see my modified caliper to check the bit (and saw blade) height (the mod can be done also on digital caliper).
On the second pic, you can see my "router lift"...
And, thank you Brian
Regards
niki
Attachment 117160Attachment 117161
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22nd September 2009, 10:17 AM #9zelk
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I agree with you Niki, the direct method would be used for the initial bit setup. After a test run, any subsequent finer adjustments would be done using the digital caliper. Keep in mind that I have to lift the table to make the adjustments. As mentioned before the hinged table set up is simple and ergonomic, allowing quick and easy access to router bits, bit height adjustment and the plunge locking lever, with no need for any router lifting devices. I am considering removing one or both of the plunge guide springs.
Zelk
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22nd September 2009, 01:21 PM #10
Did you have any trouble drilling the tips of the calipers?
Hooroo.
Regards, Trevor
Grafton
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22nd September 2009, 01:59 PM #11zelk
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Yep, it was difficult. Even though I used a new drill bit and drill press, the bit was skating around for a while, before managing to start the hole. The second hole was even more difficult. The bit had to be resharpened on the grinder several times, I must admit my sharpening skills are not the best. During the drilling, I used coolant which got into the caliper electronics sending it crazy. Once dry, it was working again, thank god.
Zelk
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