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  1. #1
    Join Date
    Oct 2004
    Location
    Houston
    Posts
    1

    Default Routing an inside hole at 45 degrees???

    I'm trying to get started on building a headboard/bed for my new place and I'm currently at a impass.

    The plan is to make this thing look as if it were one big slab of wood 8'x8'. It will have 6 "windows" in 2 rows of 3 that are open to the wall behind. The only way I can figure to achieve the look and hide the joint is to cut the holes out and 45 the edges. I then plan on building a box with 45'ed edges to join to the hole. I basically want this to look like a square bored hole.

    The problem is what bit to use and how. I can't think of any other way to get an accurate 45 on the inside hole other than a hand held router. The only bit I can find that seems like it'll work is a lock mitre. But they are all saying for use with a router table.

    Any ideas? Could I use the bit with a hand held? How could I set this up to ensure an accurate cut? Since the hole would already be cut out, how will I ever keep the router level?

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  3. #2
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,872

    Default

    Hi

    2 days and no takers! Send the forum a drawing of what you have in mind. I, for one, am having difficulty visualising what you want to do.

    Regards from Perth

    Derek

  4. #3
    Join Date
    May 1999
    Location
    Tooradin,Victoria,Australia
    Age
    73
    Posts
    11,918

    Default

    Just use a 45deg bit with a bearing follower on the bottom. Build a square jig under the hole to act as a guide.

    In Aust, we can buy the bits but they will only cut 30mm thick material.

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