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28th November 2009, 07:17 PM #31GOLD MEMBER
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Air speed supports dust, slow it down or stall it and it no longer supports dust, that's simple isn't it and it does not take a science degree to work it out and that is not a shot at Bob either just a statement of fact. If you think ducting straight to the atmosphere is an issue, and I don't BTW, then use air speed to your advantage and slow the air down before it exhausts to the atmosphere so the dust drops out, no filters and no magic. To be honest I reckon people over think dust extraction and spend way to much on the wrong end of it. Use big collectors at the machines, use big ducting (150mm) use a chip separator and duct out of the shed into a receptacle that uses its volume to slow the air down and drop the dust out. No filters are necessary at all if this is done and it is by coincidence the cheapest and most effective way. Above all get the end section of the dust collector out of the shed, this is the dangerous bit if all else is working OK.
CHRIS
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4th July 2010, 02:00 AM #32Intermediate Member
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I'm getting my head around this (and have read quite a lot of threads!) - but put me straight if necessary;
I'm building a new workshop (thread in the sheds section) and my original intention was to get a DE on wheels inside the shed to connect to whatever I was using with a short hose - at least in the short term. But the thought of leading it all outside makes more sense from a noise POV as well as not having to deal with the dust that is released back into the air. So I was looking at getting a cheap but powerful DE like the DC7. If I run it first through a Thien cyclone made with a 44 gallon drum, from what you were saying I could then dispose of the filter bags as well as the catcher bags and just have the rest of the (much smaller) unit in a vented box (protected from the elements and to reduce noise)? And I could have this box at the other end of the shed away from the window and away from the house (up to 10 metres from the machines)? And it would make sense to connect the two (cyclone and DE) with a 150mm solid pipe even though the inlet to the dust extractor is presumably 100mm? (as would be the outlets from all the machinery).
BTW - I have a 5 acre block so I am a long way from our washing let alone anyone else's!
TIA
Cheers,
Malcolm
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4th July 2010, 11:52 AM #33GOLD MEMBER
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10 metres is a long way and there will be ducting losses. One thing I can assure you is it won't be cheap to install 150mm pipe. Simply put, I reckon DE requires a lot of folding money to be truly effective so just forget the word cheap and get the best. You might be best to do some duct loss calcs on BP's site to see if the machine you intend to use will have the capacity to work over 10 metres. If I was on five acres I wouldn't need a DC, I would build a shed with opening sides and big eaves so it had crossflow ventilation and when used it would be completely open down both sides. The concrete pad would go right out under the eaves and a lot of work could be done out there. Dreams......
CHRIS
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4th July 2010, 12:49 PM #34Intermediate Member
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Thanks for your help Chris.
I think for the time being I will locate both the DE and the Thein as close as possible to the machines, while still being accessible to empty etc. Probably with 4 inch pipe because that is easy. This will place them under the window I got from the tip shop (nice just needs the reveals replaced) but it is no big deal to close if it looks like dust is being blown back inside. But do you think just using the DC7 just for the motor is reasonable? If I use the filter bags you have the clogging/lowered efficiency issues, and also the height - I'd rather it was under the floor - don't want a lean to on my new shed! - and I'd have to dig quite a hole to fit a DE with filters and collection bags.
The outside thing is what I do at the moment (and still can if I wheel things out onto the new deck - but I think I have been fooling myself that this solves the dust issue unless there is quite a breeze blowing. And while I do live in paradise, we do have some cooler weather when its nice to be inside and bloody mozzies ... when its nice to be inside!
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4th July 2010, 01:06 PM #35GOLD MEMBER
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I don't know what the specs are on the DC7. All the specs on these things are dodgy anyway, you either have to measure them yourself or take the chance that it will work. It should work but how well over 10 metres is anyones guess. In theory by not using the bags and venting to the atmosphere the DC should give you a better performance, that is if the original measurements were done with the bags and the figures weren't fudged and the sun aligns with the moon on the 15th of the month at 1 AM. I do wonder if the fan figures are done on 240V or 110V, the line frequency giving differences in CFM flowed. They all come out of the same factory, they just bung a 240V motor on ours instead of a 110V motor for the US/Canada.
CHRIS
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4th July 2010, 03:42 PM #36Intermediate Member
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I think I will give it a go on the 'suck it and see' principle as I am now not doing the 10 metre thing ... if it works well enough it frees up a bit of cash for more exciting things (you can't really invite your mates around to have a play with your fancy dust extractor can you?)
The only specs quoted are 3hp and 2300cfm and as you say I doubt if anyone is actually checking that.
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4th July 2010, 08:18 PM #37GOLD MEMBER
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No, but if you are crook from sucking wood dust will you be able to invite your mates around? Overly dramatic? Bill Pentz wouldn't think so. Maybe we get carried away with all this DE stuff, but 30 years ago I like most Australians smoked and a lot of people said it was safe. It stands to reason that wood dust can't be anything but harmful based on what we know now. Just an observation from my POV, read nothing more into it.
CHRIS
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