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Thread: Cyclones Again
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17th May 2004, 07:09 PM #1
Cyclones Again
I just placed an order for an FM-300 Dust Extractor from Carba-Tec. Currently out of stock. Odd really.
I'm about to embark on building a cyclone and install the ducting etc. I'm looking for a supplier in Melbourne for 6" smooth walled flexible hosing and a decent filter for the cyclone. Anyone got any ideas where to get this stuff.
My table saw and jointer both have 4" dust collection outlets. What have others done to convert their machines to 6" outlets?
Also, I went down to an irrigation supply place in Melbourne (Airport West, just off the Tulla) and priced 6" PVC piping. They were charging $22 per metre and $90 for a 'Y' junction. I said bugger me with a pitch fork. At least that is what they were trying to do. 100 metres down the road is Reece outlet. The same was $14 per metre and $35. It pays to shop around.
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17th May 2004, 07:39 PM #2SENIOR MEMBER
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Grunt,
I'm going to get my 6" flex from Interlink. They stock it for their vine spraying nebuliser machine - $33/m + GST. I will try to get some small offcuts at reduced price.
Trade Link plumbing supplies have 6m length of 6" PVC for about $48.
It may be an idea to cut rectangular holes in your machines of aprox the same area as your ducting (if you are game!) and make up transitions from them to your 5" or 6" ducting. The thought is quite daunting at first, but that way you avoid the constriction of your air flow through the 4" dust outlet ports. The transitions are nowhere near as difficult to make as you might imagine. I made a practice one with thin sheet metal (waste) and then made the others I used on my cyclone with 0.8mm gal without any dramas (0.6mm gal would have been quite sufficient).
Good Luck!
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17th May 2004, 08:44 PM #3I said bugger me with a pitch fork.Boring signature time again!
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17th May 2004, 09:08 PM #4
Hey Grunt,
Those prices look awfully high to me, I recently bought (from Reece) 6" ducting and accessories in PVC stormwater grade and I reckon I paid around $30.00 for a six inch length of pipe, and about two thirds the price of a Y.
I am guessing that at the irrigation place they were offering you pressure pipe for carrying water, and maybe you have bought sewer fittings which are quite a bit heavier than stormwater.
The prices I paid were trade, and worked out at less than half Bunnies quote. (No I didn't go back for the extra 10%, it wasn't worth the petrol, and Reece delivered for $10.00)
The ducts are all in except for the last two metres to each machine and the DC, but that's the way it's been for a month or so, and no chance of any more progress for a few more at least!
Out of curiosity, what grade PVC are you using?
P
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17th May 2004, 09:21 PM #5SENIOR MEMBER
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Grunt,
Wouldn’t you be better to keep your four inch lines on you table saw and jointer and step up to a six inch main duct through a ‘Y’ branch? The saw, assuming you have a 10 or 12”, and jointer would each need about 400 cfm flow. An overhead pick-up from the saw guard through a two-inch duct would probably account for a further 150 cfm. A good 3 hp fan would easily process 1,800 cfm or double the requirements of the table saw and jointer.
My approach would be to run a duct to both machines without the necessity of a blast gate to close off either the saw or the jointer. You could locate the blast gate upstream from the ‘Y’ so that it opens both machines simultaneously. I find that jointing and ripping go hand in hand and there is nothing more cumbersome when moving between the two machines than having to flick blast gates from one to the other.Mal
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17th May 2004, 09:24 PM #6OK, set me straight if I;m wrong, but, you weren't entirely happy with their quote were you.
bitingmidge,
I haven't bought any PVC yet, I was just getting an idea on how much this was all going to cost me. I'll be getting the cheapest I can get a hold of. I'll have to ring around and get some more quotes. I'm pretty sure that the $22 a metre for the PVC was storm water grade. At least that is what I asked for, however, thinking about it the guy who served me only started working there that week.
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17th May 2004, 09:42 PM #7
Grunt,
Yes, the PVC/Flex piping does add up. As Midge mentions, as for the Trade price - massive price difference.
Regarding the table saw ducting, I agree with Red Neck. I have a 4" on the Cabinet and a 4" on the clear overhead guard I made. These both go to a 6-4-4 'Y' and I have a 4" gate on the flex that goes to guard so that I can shut it off when using the Dado blades or the Tenon jig (i.e. the guard is removed).Wayne
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17th May 2004, 10:00 PM #8I reckon I paid around $30.00 for a six inch length of pipe
I meant six METRE length of pipe!!
Wayne,
I am sort of half into building a guard like yours.
I read on one of your posts that you have to partially shut down the blade guard duct sometimes to stop it sucking down onto the work. Would you use a 4" pipe if you were doing it again?
On the other hand I often cut small bits which will be difficult to handle under the guard, so am thinking that it may well be still extracting from a foot in the air on those occasions....is that feasible (using the appropriate jigs and things 'cos I love my fingers) or do you just shut it down.
Cheers
P
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18th May 2004, 12:52 AM #9
bitingmidge,
Yes, I do have a 4" plastic shut off on the flex going to the top of the Guard (mentioned that in the previous post). I did originally put it in so as to give me control of the air flow but I have found that I have it all the way open when sawing.
However, when using my Tenon Jig (and also the Dado set if required), the Guard has to be removed as it would foul the jig. In these cases, I shut that gate to max the air flow in the Cabinet of the saw. Works a treat. And I would not change from the 4".
Cheers,
btw I thought you were using gold plated PVC at that price.. lmaoWayne
______________________________________________
"I'd be delighted to offer any advice I have on understanding women.
When I have some, I'll let you know."
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18th May 2004, 11:36 AM #10
On Bill Pentz' site he suggested that it was significantly more efficient to have 6" ports on all the tools but if you lot say it works fine, I might give it a go first. It does solve a few problems like having a 6" collection port on the table saw guard.
Red Neck, did you get a 3HP unit? If so, where and how much?
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18th May 2004, 12:31 PM #11
Another supplier in Melbourne
A couple of suppliers I've used for the odd plumbing item: No connection with any of these except as a customer. Cheaper than Bunnies.
in Melbourne S/E is Gottleibs ..
1083 Dandenong Rd, Malvern East
No service, but cheaper prices. Credit Cards attract a fee, Cash, cheque or EFTPOS OK
Cash WE ... used to have a warehouse in the backwaters of Clayton that was most helpful but it is now closed. I notice in the Yellow pages a number of other branches.
An observation: 100mm (4") PVC tends to be Sewer pipe, 90 mm is storm water. Does anyone know what happens in the larger sizes .. ie is 150mm sewer and 140mm storwater?????
my 2 bits worthcheers
David
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18th May 2004, 11:23 PM #12SENIOR MEMBER
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Red Neck, did you get a 3HP unit? If so, where and how much?
I have a 2hp Carbatec model CT-2042. Supposedly 1700 CFM and fitted with a needlefelt bag rated at 5 microns. Handles a the saw and jointer OK as well as a few other machines.
Also have a 1 HP Delta rated at about 600 CFM that is fine for the lathe (sanding), drop mitre saw, 12 inch thicknesser etc. It gets wheeled around the shed and runs off a short length of 4 inch duct. This is more convenient than plumbing in yards of ducting, blast gates and the like for the miscellaneous equipment. Also sucks up the shavings under the lathe! Top bag is not so good though - about 30 microns. Particularly noticeable when sanding.Mal
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19th May 2004, 01:18 AM #13
I bought 100 mm ( 4") PVC stormwater ( not sewer ) pipe for $54 per length and the Y's were less than $9 each. They also had 150 mm stormwater. The 90 mm seems to be a lighter grade and seems to be used above ground, from what I understood from my supplier. The 100 mm has 'storm water ' printed on it.Fernigoughs Makit Hardware in Perth. The 100 mm x 45 Deg bends were less than $9 each.
Cya
Joe
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19th May 2004, 09:19 AM #14
I was dudded!!!
:eek:
After being quoted $34.30 per length, I have found the receipt and actually I paid $43.43 for the 150 dia 6m stormwater pipe, $12.00 each for the junctions, and $8.21 each for 45° bends (all 150 dia).
See what happens when you just trust the nice young girlie behind the counter?
Ducting will have cost a tad over $400 without any flex or gates built yet, and I still have to buy a couple of rolls of duct tape. I guess a collector system doesn't come under the category of cheap accessory....worth every cent though when it is done....I hope!
Cheers,
P
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19th May 2004, 10:13 AM #15Senior Member
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Another thing to look for is 'downgraded' pipe. Irrigation firms and plumbers often have this. It may be pipe that has been left on a job site and become discoloured or been damaged or it has been at the top of a stack and suffered likewise. Remember, we are dealing with suction, a split in a pipe can be covered with a piece of duct tape.
CheersGeoffS