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  1. #1
    Join Date
    May 2003
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    Central Coast, NSW
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    Default Dust extractor ducting -substitutes.

    Hi guys. I recently bought a 2hp dust extractor for use in my garage/workshop. Weekend warrior stuff. I'm now thinking about how to hook it up to the various places around the garage where I typically make dust. I would need quite a bit of ducting and was a bit shocked to see the 4inch ducting from Hare and Forbes costs $17 per metre. Is there anything one could substitute which is a bit cheaper. What are other people using ?

    cheers
    Arron

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  3. #2
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    Jan 2003
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    Gympie QLD
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    Default

    Arron,

    You can use PVC Storm and Water pipe but, of course, this is not flexible so you will need a bit of Flex Duct to connect the D/C and your machines.

    As for other flexible pipe such as flex-drain pipe and others, NO GOOD. The problem is that the this stuff is not smooth on the inside and the air flow/suction gets killed by the turbulence/friction created.

    Proper flex pipe for dust collection is relatively smooth on the inside. This is one of the reasons that it is expensive.
    Last edited by Wayne Davy; 7th July 2003 at 01:59 PM.
    Wayne
    ______________________________________________
    "I'd be delighted to offer any advice I have on understanding women.
    When I have some, I'll let you know."
    Picard

    * New Website - Updates Coming Soon *
    http://wayneswoodwork.davyfamily.com/

  4. #3
    Join Date
    Jun 2002
    Location
    Mildura Vic.
    Age
    57
    Posts
    135

    Thumbs up Dust Extraction

    Hi Aaron, I purchased a terrific book on the subject of dust extraction. It is titled "Dust extraction in the workplace" & is available at most of the woodshops, eg; Carbatec, MIK & of course via the mail order section in A.W.R & Woodworker mags.
    It was a real eye opener & very easy to understand.
    Maybe a boring subject but, My health is worth doing it properly & this book goes into just how it should be done correctly.
    Buy it, you will refer to it regularly!
    Regards Sandman.

  5. #4
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    Arron

    I installed a system like that last year and I used 4" and 3" galvanised guttering downpipes from my plumbing store.
    They were a lot cheaper than what you are quoted.

    For intakes and corners I used plastic fittings joined to the pipes with duct tape and I earthed all pipes and have had no problems.


    Regards

    Peter.

  6. #5
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    Default

    Aaron,

    Pay attention to Wayne. He is the resident expert on this subject.

  7. #6
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    Jan 2003
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    Gympie QLD
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    Default

    Ken,

    Thanks mate (expert - drip under pressure).

    Aaron and Peter,

    Don't go under 4" pipe! You reduce your air flow particularly with 2hp and above D/C's. Mine is 6" mains with short lengths of 4" flex going to them machines - you would not believe the difference this makes.

    I'll put it this way, would you put a 4" blade in a table saw that can take 10"?

    Go to my web site at http://members.optusnet.com.au/~wayne_davy/ for a run down on my system if you are interested. If you want full explanations as to why you should use 6" PVC INSTEAD of metal (4", 3", whatever) go to Bill Pentz's site. http://cnets.net/~eclectic/woodworki...one/Index.html
    It's a huge read but well worth it.
    Wayne
    ______________________________________________
    "I'd be delighted to offer any advice I have on understanding women.
    When I have some, I'll let you know."
    Picard

    * New Website - Updates Coming Soon *
    http://wayneswoodwork.davyfamily.com/

  8. #7
    Join Date
    Nov 2001
    Location
    Parkside - South Australia
    Age
    45
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    Thumbs up

    I picked up the above-mentioned book from the library the other day and I must say it is worth a flick through. I wouldn't consider buying it myself as once read you get the general idea.

    I think cheap ducting is an oxymoron, as it all seems expensive. The connections seem to be quite expensive (around $5-8 for each 45 deg bend for only 100mm at Bunnnies) and when you think of the number required to do the entire shop it will quickly add up.

    As I do not do huge amounts of work in comparison to others I plan to build the cyclone on a stand and wheel it to the machine in use. I know that it is a real pain and wouldn't suit everybody but until I build and design my own house and garage I can’t see much point spending heaps to duct my current house.

    I know we made a joke about it in a previous thread but I think it will be wise to design around the ducts. Imagine the perfect garage with ducting running under the floor with risers to each machine. No mess no worries .... Wayne please put your tongue back ...


    Stinky.
    Now proudly sponsored by Binford Tools. Be sure to check out the Binford 6100 - available now at any good tool retailer.

  9. #8
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    Underfloor ducting..... Drool, Drool.... Damn, I hate gravel rash on the tongue

    Seriously, DONT get your plumbing stuff from Bunnies - go to your Plumbing suppliers like TradeLink - half the price of Bunnies so long as you ask for Trade (which they always give to me IF I ask).
    Last edited by Wayne Davy; 8th July 2003 at 08:44 PM.
    Wayne
    ______________________________________________
    "I'd be delighted to offer any advice I have on understanding women.
    When I have some, I'll let you know."
    Picard

    * New Website - Updates Coming Soon *
    http://wayneswoodwork.davyfamily.com/

  10. #9
    Join Date
    Nov 2001
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    Parkside - South Australia
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    Default

    I would agree about the prices at Bunnies ... I was just checking the other day whilst I was looking for materials for a cats scratching post. Bunnies couldn't help me with that so I headed down to the local second hand building materials guy (Burnie Leens) and they had just what I was after for next to nothing. Now the reason for this tale is ... Burnie (Jack) had dirty looking PVC pipe and assorted used fittings that seemed to be quite cheap. I was looking for the price of the 6" that our cyclone guru suggests but he didn't have any. So the pipe may be dirty but a wash with the hose and that may be the answer to your cheap ducting ... I don't think it really is second hand but it was just dirty from being outside ... some of the fittings were second hand however.

    Just as a point of interest Wayne what sort of prices were the 6" pipe. I know that it will be listed on your excellent site but I can't be bothered looking and I know you are currently on line so I will get an answer back quickly.

    Sir Stinkalot
    Now proudly sponsored by Binford Tools. Be sure to check out the Binford 6100 - available now at any good tool retailer.

  11. #10
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    Jan 2003
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    Stinkie,

    Lazy bugger I had to go search for it!

    From memory it was $32 for 6m 150mm PVC Storm & Drainage and 150mm Y Junction's $25.
    Wayne
    ______________________________________________
    "I'd be delighted to offer any advice I have on understanding women.
    When I have some, I'll let you know."
    Picard

    * New Website - Updates Coming Soon *
    http://wayneswoodwork.davyfamily.com/

  12. #11
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    Nov 2001
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    Parkside - South Australia
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    Hey .... I did finally get off my bum and have a look but I couldn't find mention of it in your previous cyclone post or your web page ... unless I missed something which for a stinky like me is always possible .

    The true hard fact still remains that the junctions are very expensive ...

    Is the cyclone stable enough to be moved around the shop from one machine to another? I know that you have mounted yours off the roof but if you make a frame on wheels couldn't you move it around where you want?

    ..... collecting leaves from the path .... cleaning the car interior .... cleaning the fire place ..... the options are limited only by the imagination.

    Stinky
    Now proudly sponsored by Binford Tools. Be sure to check out the Binford 6100 - available now at any good tool retailer.

  13. #12
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    Jun 2003
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    Wayne


    I went for 4" and 3" pipe as my workshop is not a garage but built underneath my house and the headroom is adequate for me but limited.

    The piping is fitted between the workshop ceiling and the floor of the house above it and runs alongside the floorjoists and as such 6" pipe was not an option.

    Nevertheless for my needs the system works satisfactory.


    Peter

  14. #13
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    Hmmm...Underfloor ducting sounds like a good idea....until you get a blockage.

  15. #14
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    Workshop ceiling is of removable panels allowing easy access if ever needed.


    Peter.

  16. #15
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    Peter,

    Sorry, I was responding to the suggestion in Stinky's post, not yours.

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