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27th August 2020, 09:11 PM #1Taking a break
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- Aug 2008
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- Melbourne
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- 34
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- 6,127
Engineers need dust extraction too
At my new job making gears, we have some regular, ongoing jobs cutting fabric-reinforced resin; basically MDF on steroids and the dust is just as bad. The way it's been done for years was to just let the gear cutter run and vacuum up the mess at the end of each cycle, but I wasn't going to put up with that so I had the welding guys make up a little dust hood so I could plug the vacuum into the oil drain pipe. The result is almost zero mess (I would guess over 95% collection) and the constant airflow keeps the temperature down as well which is better for the cutter and also helps to keep inside our rather generous +/- 0.05mm tolerance
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27th August 2020 09:11 PM # ADSGoogle Adsense Advertisement
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27th August 2020, 10:19 PM #2.
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- Feb 2006
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- Perth
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- 27,791
Metal workers have an advantage that metal dusts are typically between about 5 and 15 times denser than wood so metal dust doesn't doesn't hand around as long as wood dust but as you indicated there other things to worry about such as the dust from resins and glass fibres used in abrasive wheels, and the smoke, fumes and gasses from welding etc.
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27th August 2020, 10:47 PM #3Taking a break
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- Aug 2008
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- Melbourne
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- 34
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- 6,127
Yes there's certainly plenty of stuff I'd rather not breathe; I can't decide which is worse, coolant smoke or atomised grinding fluid
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27th August 2020, 11:15 PM #4China
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- Dec 2005
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- South Australia
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- 4,475
They were aware of this way back in the 50's, my Cincinnati N0 2 came with dust extraction, ( I really miss that machine )
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28th August 2020, 01:49 AM #5GOLD MEMBER
- Join Date
- Aug 2007
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- Saskatoon, SK, Canada.
- Posts
- 1,439
They are both bad. The vaporized oil damage is accumulative. I was around it as an inspector for 26 years and I believe some of my issues are from it and I wasn't hanging over the machine. There was one operator that after a couple dozen years of it got so bad he had to go on workmanship comp for over 6 months until he could breath somewhat normally. He came back to work and was just as bad again in a week and was wearing a P95 mask. He was pensioned out by workmanship comp. As uncomfortable as it is get a cartridge mask and wear it.
Pete
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28th August 2020, 09:07 AM #6Taking a break
- Join Date
- Aug 2008
- Location
- Melbourne
- Age
- 34
- Posts
- 6,127
Some of our T&C grinders have extraction, but not the big surface and cylindrical grinders. Fortunately I'm not in the CNC building; the air in there can get quite smokey
I have my fancy Cleanspace P3 half face respirator that I wear when grinding, although I'm wearing it all the time now with covid
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