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  1. #1
    Join Date
    Apr 2013
    Location
    Mornington Peninsula
    Posts
    70

    Default More fun with Bell Mouths

    Finishing up a few loose 'ends' on the dust extraction system.

    I have a long 125 mm flexi that is used with the jointer/planer which I wanted to use with odd dusty jobs by fixing it to a workbench or tool.

    I 3D printed a bell mouthed adaptor. It fits on the flexi end with a slight taper and has some general mounting points for a screw or hook. The print took 30 hours! However, set-up and design was only about 30 minutes. I was a bit nervous towards the end of the print in case it all went to hell but thankfully the print worked as expected first time.

    IMG_5242.jpg

    IMG_5246.jpg

    IMG_5247.jpg

    IMG_5245.jpg

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  3. #2
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,788

    Default

    Good job on the print.

    It depends how much access you want around a belt sander.
    For maximum access I've found locating hood on the end of the belt so they can be swung out the way and also keep the full 360º of hood seems to be the best place.

    IMG_1914.jpg

    And if you are sanding small things you might want to put a bit of mesh on the front
    BSandernew.jpg

  4. #3
    Join Date
    Apr 2013
    Location
    Mornington Peninsula
    Posts
    70

    Default More fun with Bell Mouths

    You're absolutely correct. The mounting on the belt sander was a quick first test of the usefulness of the bolt hole. A lot of dust is carried past the BMH on the belt. There is a factory dust hood at the other end of the belt for flat sanding which works reasonably well. To use the radius sanding end I need to get the BMH almost flush with the belt. And yes, small parts will disappear fast. Will get a screen.

  5. #4
    Join Date
    Apr 2013
    Location
    Mornington Peninsula
    Posts
    70

    Default

    A few years ago, I made an acrylic box to suck up dust from the wood lathe. The idea behind acrylic was that it would let light through when it was close to the workpiece and the box seemed a good idea at the time. The lathe is near a window so it's plenty light enough and the flat sides on the box causes chips to bounce back out.

    I made a few BMHs out of PVC according to Bob's recipe so thought I would would use one of these instead. Since there is a sharp bend after the BMC I placed a baffle inside the bend so that the air flow would not concentrate on the outside of the bend. The BMC is mounted on a rail so it can be placed anywhere along the lathe bed. Seems to work well.

    IMG_5251.jpg

    IMG_5252.jpg

    IMG_5255.jpg

  6. #5
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,788

    Default

    Interesting idea.

    I will add a flow line baffle to the next lot of flow tests - should interesting - I have 3 such sharp bends immediately after BMHs in my shed so I am very interested in the outcome.

  7. #6
    Join Date
    Aug 2007
    Location
    Saskatoon, SK, Canada.
    Posts
    1,439

    Default

    Do/will shavings hang up on the flow line baffle?

    Pete

  8. #7
    Join Date
    Sep 2020
    Location
    Auckland
    Age
    66
    Posts
    87

    Default

    The flow line baffle idea is really interesting. I wonder what some idealised scenarios might look like if one momentarily ignored any difficulties in the fabrication and fitting...Thinking of number of vanes and their configuration, vane profiles...More fun in waiting for anyone plinking with computer fluid dynamics (CFD) and 3D printing...

    But yea I guess the multivane versions will fail a QC test, clogging with long stringy chips...

    Gregg

  9. #8
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,788

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    Quote Originally Posted by GreggMacPherson View Post
    But yea I guess the multivane versions will fail a QC test, clogging with long stringy chips...
    Depends on machine use - I would use one in my lathe BMH but would consider using it on my large sander and the BMH on my bandsaw.

  10. #9
    Join Date
    Apr 2013
    Location
    Mornington Peninsula
    Posts
    70

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    I haven’t used it much but the chips still seem to fall on the ground! It’s the dust and lighter particles I’m after. And the chips make it look like I use the lather a lot more than I do...

    Leigh


    Sent from my iPad using Tapatalk

  11. #10
    Join Date
    Apr 2007
    Location
    Adelaide Hills, South Australia
    Posts
    4,330

    Default

    Quote Originally Posted by BobL View Post
    Interesting idea.

    I will add a flow line baffle to the next lot of flow tests - should be interesting - I have 3 such sharp bends immediately after BMHs in my shed so I am very interested in the outcome.
    I'm very interested in the results you get with that Bob.
    Stay sharp and stay safe!

    Neil



  12. #11
    Join Date
    Apr 2013
    Location
    Mornington Peninsula
    Posts
    70

    Default More fun with Bell Mouths

    Last one - trying to get better at sheet metal work, so I spent way too much time on a floor sweep. The cross sectional area is constant through the transition to maintain air velocity. To keep it close to the column and less of a trip hazard I had to angle it so that it’s flush at the base and slightly off vertical which is annoying... Otherwise very happy.


    Sent from my iPad using Tapatalk

  13. #12
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,788

    Default

    Quote Originally Posted by Ambrosia View Post
    . . . . . . To keep it close to the column and less of a trip hazard I had to angle it so that it’s flush at the base and slightly off vertical which is annoying...
    It looks like you might have the room/space, but otherwise I think it maybe still sticks out too far for most sheds .

  14. #13
    Join Date
    Sep 2020
    Location
    Auckland
    Age
    66
    Posts
    87

    Default

    Nice sheetmetal work..!

  15. #14
    Join Date
    Feb 2016
    Location
    warrnambool
    Posts
    31

    Default Newbie setting up

    I hope this is not too far out of context here but I am trying to set up D/E for a new lathe located adjacent to the workshop and I have been concentrating on
    setting up a bell mouth for sanding debris adjacent to the headstock.

    I have two concerns at the moment; how it will effect the CFM because the 2hp dust extractor is in an adjacent room.
    Secondly, should I be considering a floor sweeping inlet as shown above.

    I am a newcomer to the turning fraternity and have been trying hard to set D/E up effectively.
    Can you refer or point me in the right direction?

    IMG_4646.jpg IMG_4651.jpg IMG_4596.jpg

    Pics are where I am up to at this stage.

  16. #15
    Join Date
    Oct 2009
    Location
    South Africa
    Posts
    950

    Default

    Just my personal experience.

    I have a floor sweep behind my lathe, and don’t actually use it as much as I thought I would. It can handle all the shavings I throw at it, but they tend to block the impeller and also fill the bags quite quickly. What I do now is sweep and shovel the shavings into a bag (it ends up in the beds in the garden, where the dogs lie on it in the sun and then bring it into the house where the shavings end up on the carpet in the house), and let the dust extractor just deal with the dust. If I were to redo things, I’d probably not bother with a floor sweep, if I did put one in, it would be for general dust and floor sweepings, not the lathe shavings.

    It’s still great fun to sweep a pile of shaving up to the floor sweep and watch it vanish. But the schlep of clearing the impeller makes it something I hardly do.

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