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Thread: Help with duct extraction layout
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9th September 2011, 05:01 PM #1Member
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Help with duct extraction layout
Hi
I was hoping i could get some guidance as to how to run the layout of the ducting and also the size of duct required for my new workshop. I have a Carbatec 3HP cyclone extractor that has 8in main dust port and it splits in three 4 inch ports. The cyclone, according to the specs produces 2300 cfm.
Most of the equipment in the workshop uses 4 inch ports for dust extraction.
I have read some of Bill Pentz's material and I am still none the wiser. I am worried about under and oversizing the duct runs.
Any would be great.
Thanks in advance.
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9th September 2011, 07:05 PM #2.
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Unfortunately the CFM value for the cyclone will be without the 8" to 3 x 4" port adapter. If you run on 1 x 4" connects to all the machines that will seriously throttle the cyclone.
1) If you have the $ the time and the inclination I would remove the 3 x 4" adapters from the cyclone and run 6" pipe down both sides of the shed and out to each machine. To be really effective each machines will need to be modified to to accept 6" ducting.
2) A not as effective solution will be to run 6" up close to the machine and then run 4" flexy in to each machine and leave the 2 adjacent 4" ports open next to the machine in use. As well as helping the cyclone breath this will help collect the fog of invisible dust particles being generated around the dust making machine. This needs the use of a lot of blast gates to work.
3) You could halve the numbers of 4" take offs and swap them as required to the machine in use but that won't be as effective or as convenient as 2)
Any chance you can put the cyclone outside?
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9th September 2011, 10:17 PM #3Member
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Hi BobL
Thanks for yoru quick reply. Not sure how many machines could be modified to 6 inch. I will have a look over the weekend.
Would running a 8i inch ducts as per your suggestion on each side of the workshop provide a better result? And then reduce the pipe size to 6 inch on the machines that I can modify.
My concern is I remember reading on a post that one could over size the ducts. So is 8 inches an overkill?
Wrt cyclone, unfortunately I cannot put the unit outside as there is no real space.
Thanks
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9th September 2011, 10:52 PM #4.
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Yeah this is the achilles heel of most systems.
Would running a 8i inch ducts as per your suggestion on each side of the workshop provide a better result? And then reduce the pipe size to 6 inch on the machines that I can modify.
My concern is I remember reading on a post that one could over size the ducts. So is 8 inches an overkill?
8" spiral sheet steel ducting is going to be exxy and only marginally better than 6" smooth wall PVC stormwater ducting.
Unfortunately PVC doesn't come in 8" and 9" is borderline - the linear airspeed will drop and not keep the sawdust in the air stream.
Wrt cyclone, unfortunately I cannot put the unit outside as there is no real space.
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10th September 2011, 09:29 AM #5
Conduit can be had in 8" probably cost a bomb though, the 9"/225mm pvc is 210mm internally.
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10th September 2011, 10:26 AM #6Member
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Thanks BobL.
I will plan to use the 6 inch duct and to modify the dust extraction ports on the machines.
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10th September 2011, 11:44 AM #7.
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10th September 2011, 01:06 PM #8
Hey Stevo, if you PM me your e-mail address I can send you a set of tables in pdf format that might help.
Cliff.
If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.
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10th September 2011, 05:08 PM #9Member
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Thanks Cliff. Have PM'd you with my email.
cheers
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10th September 2011, 07:10 PM #10.
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16th September 2011, 12:13 AM #11GOLD MEMBER
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I had a CT cyclone of an earlier type, now gone to a good home with a woodworking group and it would not support a six inch duct due to lack of fan capacity/speed. I am not saying yours is the same just that it may pay to investigate a bit more as six inch PVC is not a cheap investment as we all know. I think they intend to put a three phase motor on it and drive the fan faster with a VFD.
CHRIS
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