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Thread: John's Dusty Enclosure...WIP
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18th September 2014, 07:05 PM #1Junior Senior Member
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John's Dusty Enclosure...WIP
I've been inspired by all the great forum postings and have started work only new external enclosure.
I have a Woodfast 3hp DC5000 dust extractor (twin bag, 200mm inlet model). So I'm aiming to house it, my shop vac, and air compressor.
So today a trip to the salvage yard netted: 60lm of 90x40 pine ($2 per metre!), and a retractable 20m air hose that was really cheap.
Here's today's progress:
ImageUploadedByTapatalk1411027343.851295.jpgImageUploadedByTapatalk1411027367.484229.jpg
I'm planning on ducting it through the window that's located right behind the enclosure.
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18th September 2014 07:05 PM # ADSGoogle Adsense Advertisement
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18th September 2014, 08:26 PM #2GOLD MEMBER
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It must be enclosure making season! There's a few being built on the forums at the moment.
I started building mine today so I'll be watching your build with intetest.
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19th September 2014, 12:38 AM #3
Nice !
Glenn Visca
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19th September 2014, 12:49 AM #4Junior Senior Member
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Fingers crossed that it'll fit...I forgot to add 200 mm to my length to allow for the width of the timber...
Stay tuned!
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19th September 2014, 10:21 PM #5
Looking good john. Made a fair bit of progress on it already. So what will you have in there again? Just the dc or aircompressor also?
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19th September 2014, 10:21 PM #6
Staying tuned!
Pete
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19th September 2014, 10:23 PM #7Junior Senior Member
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Hoping to fit the dusty, shop vac & air compressor. Hopefully the 200mm too short won't be an issue.
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19th September 2014, 10:46 PM #8
Shop vac also? Is it one of those that have the electrical wire in the tube so it turns on when you plug in the vacuum? Or a remote switch inside or something? Sounds great. Keen to see what you do for insulation
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19th September 2014, 11:12 PM #9.
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I know others have done it but I'm not convinced that putting the compressor in with the the VC and DC is a good idea for two reasons.
Compressors needed ventilation to cool down so unless the DC was running when the Compressor happened to trigger, then the air temperature would build up inside the enclsoure. This probably won't do much harm to the compressor in the short term but it has to contribute to long term wear and tear. I have a fan that vents my compressor enclosure as soon as the compressor fires up and for twenty minute thereafter. I can watch the temperature from the inside of my shed and it does not take long (20 seconds) for a running compressor to significantly raise the air temp inside an enclosure. It may be possible to provide sufficient ventilation by placing a vent up high and one down low in the enclosure to enable convection to do its thing.
The second reason is that the compressor should not really be compressing dusty air. The dust will load the filters and also contribute to wear. Probably not much in the short term but it has to be doing something longer term. This problem can be gotten around by ducting clean air to the filters.
If noise reduction is an issue then to many vents will allow more noise than otherwise to escape.
By all means not a deal breaker but something to think about.
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19th September 2014, 11:21 PM #10Junior Senior Member
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19th September 2014, 11:24 PM #11Junior Senior Member
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Thanks for your thoughts Bob. I'd planned to put a wall between the dusty and the vac/compressor sections. I hadn't thought about compressor cooling tho.
I'm glad that I'm not organised enough to finish the project quickly and it's still a WIP!
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19th September 2014, 11:27 PM #12Junior Senior Member
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Forgot to mention previously that neighbours noise isn't really that much of an issue. We're on a corner block. From the proposed enclosure to either neighbours house would be about 30m. Plus we're higher up geographical than they are, so the noise should go over their house.
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19th September 2014, 11:50 PM #13.
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21st September 2014, 01:23 AM #14
I second Bob's advice on the compressor, you want the air that is both being drawn into the compressor and for cooling to be as cold as possible, hot air makes the compressor work harder, so plenty of ventilation, also a light to indicate the compressor is on, it's easy to leave it on, knock off for the day and then hear it fire up at midnight, I've done it
Pete
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21st September 2014, 07:47 AM #15Member
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The bathroom exhaust fan work well and when connected to the vacuum switch of the air compressor it will start every time the compressor starts.
Ducted air conditioner filter material work well as a filter for the passive air inlet.
A simple solution to stop the compressor from starting in the middle of the night is to install a timer at the power source. Being woken by the noise of an AC is horrific.
If you get a good seal on your pipe work and fittings, the air compressor won't need to run as often which will also reduce heat / wear and tear. Using a gas line sealant instead of Teflon tape will help.
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