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Thread: which way is better?
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15th August 2014, 11:52 AM #1SENIOR MEMBER
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which way is better?
Have recently bought a dual saw and thought its about time to hook up the mortiser, the dual saw and the band saw to the extactor.
here are the 2 proposed plans, which one is better?
Proposal 1
idea 1.jpg
Proposal 2
idea 2.jpg
The black line is current duct at 250mm, the thick black line at top right hand corner is the extractor, the red is the proposed at 150mm, the garage is 9 m long, 6m deep, the existng 250mm is about 6m long, the new 150mm will be about 3m long from the end of the 250 to the wall, 2.5m vertical drop to bandsaw.
One of the dual saw moves between 1m from the left wall to about 3 m from the left wall.
I have attached a few photos for the "feel", the bandsaw will be at where the white light is on photo 1.
image.jpgimage.jpg
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15th August 2014, 12:19 PM #2.
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I always recon it's better to connect individual as DIRECT to a trunk line as possible that way when a machine is moved this does not affect other machines.
Remember the blast gate should be as close as possible to the trunk line.
In your case it will make no difference because the size of the ports on those machines are the primary bottle necks and WAAAAAY to small to affect which way around things are done.
Even running machine simultaneously will not be able to take advantage of the 150+ mm ducting
63 mm duct can at most pull 120 cfm
80 mm duct ~200 CFM
100 mm duct pulls ~400
So all up about 920 cfm
Provided the impeller is up for it 150 mm ducting should pull 1350 cfm, 200 mm ducting should be closer to 1800 cfm
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15th August 2014, 01:15 PM #3SENIOR MEMBER
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Thanks BobL. once my ducting are installed I will upload the photos. I think I will go with proposal 2. the main reason I will use 150 for most of the machine is to reduce the side wall effect as much as possible.
Yes these ports are very small especially the mortiser, thats why there will be no blast gate for them. when I turn my sander on (biggest air user) I dont think these little ports will have any meaningful impact on the flow if they are closed or not.
By the way I have swapped the phase on my extactor, previously it was having trouble sucking say a solid wood cut off say 1 cm3 off the floor at the end of the 100mm flexy, now I have to be careful with whats in the way otherwise it get sucked into the duct, the otherday I was doing a bit of cleaning and my stanley knife nearly got sucked in....
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15th August 2014, 06:39 PM #4.
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Sure, but that effect is irrelevant because your inlet ports are so small. You could have run 100 mm pie all the way and have more or less the same flow.
Yes these ports are very small especially the mortiser, thats why there will be no blast gate for them. when I turn my sander on (biggest air user) I dont think these little ports will have any meaningful impact on the flow if they are closed or not.
By the way I have swapped the phase on my extactor, previously it was having trouble sucking say a solid wood cut off say 1 cm3 off the floor at the end of the 100mm flexy, now I have to be careful with whats in the way otherwise it get sucked into the duct, the otherday I was doing a bit of cleaning and my stanley knife nearly got sucked in....
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15th August 2014, 10:07 PM #5Senior Member
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Phase wrong way around???
Hi, I am mystified by "phase wrong way around".
Are you talking about air flow or electrical current or what??
Cheers Barry
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15th August 2014, 10:45 PM #6.
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In a 3 phase motor there are 3 "Actives" or 3 phases. It doesn't matter which active wire is connected to which of the active terminals on a 3 phase motor, the motor will still work but it may be spinning the wrong way so to correct that two of the actives or phases are swapped over. This is standard procedure even for sparkies.
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17th August 2014, 09:18 PM #7Senior Member
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Thanks
All OK, I can not imagine how it would suck at all running backwards.
Cheers Barry
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17th August 2014, 09:28 PM #8.
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An impeller type fan creates a positive pressure around the outside of the inside of the impeller irrespective of the direction it travels. If it is travelling the right way then the blade curvature can capture more air and the air exits align better with the flow direction and less turbulence is created that when it running the wrong way but it can still deliver around 20% of the air flow of the forward direction.
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17th August 2014, 09:58 PM #9SENIOR MEMBER
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19th August 2014, 10:29 AM #10SENIOR MEMBER
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work in progress.
The flex for the mortiser looks a bit long but that will shorten as the machine head moves side ways. it is at its extreme right position.
Not really a desirable layout for the dual saw second duct as its very close to the mortiser and how the flow have to bend 90 degrees twice with a branch in a short distance.... the original intention was to have this branch at the ceiling level.... I will change it tonight.
image.jpg
I extended the main trunk using some spiral duct I had, had to make the lip on the spiral to make it work with my modular ducting, what a mission to carry out the ducting work if you doing it yourself without a 2nd person!
IMG_3580.jpgIMG_3574.jpg
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19th August 2014, 12:22 PM #11.
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Looks really nice (and expensive?)
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19th August 2014, 07:00 PM #12SENIOR MEMBER
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thanks BobL. It will look even better when it's all finished.
Have just tried briefly on reconnecting that dual saw duct - didn't work. It will stay as is. Have one more machine need to hook up to, the bandsaw. It will be 125mm duct. All up the stage 2 (mortiser, dual saw and band saw) costed about $2000, stage 1( combination machine, sander and the main ducts) was about $2000 as well
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20th August 2014, 09:09 PM #13Senior Member
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20th August 2014, 09:31 PM #14.
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21st August 2014, 09:15 AM #15SENIOR MEMBER
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well there are guys out there does cheaper metal ducting, 2 weeks after I've done my stage 1 ducting I needed a transition made, found this sheet metal place where they manufacture similar stuff to the JKF and cost between 1/2 -1/3 of the price I've paid, but the product they make is spiral duct, not as fancy as the smooth metal duct I have, for short distance I dont think the spiral/smooth makes any differences but anyhow the money is spent.