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  1. #1
    Join Date
    Oct 2012
    Location
    Geelong
    Posts
    41

    Default A Bench Build Over Summer... I hope

    Back in March whilst avoiding actually doing my studies at uni i stumbled on Chris Schwartz books on benches which seemed to offer a variety of solutions to many of my frustrations using my current bench. Subsequently i came across that gateway drug, i mean thread, that is Groggy's bench build. From these spawned the idea of building myself a new bench over my summer break from uni.

    In the end i sided with the Roubo style bench as my goal, i like the functionality it offers and the appearance just works for me.

    Since i have secured a pile of recycled timber, been seduced by Benchcrafted's leg vise hardware and finally talked my father into letting me use part of the carport to conduct my build in, my workshop is just a bit too messy at the moment with Christmas projects in full swing. Now finally after months of planning, uni is done for the year and i'm free to start work.

    In the last two days i've started denailing and cleaning up the old ash beams that are to make up my bench top.

    2013-10-27 15.52.38.jpg2013-10-28 17.35.44.jpg

    I've never attempted anything of this scale so I figure i'm in for a bit of a learning curve as I try to pick up some new skills along the way but I figure jumping in the deep end is as good away as any to learn and this is the best place I know to get advice when I come up stuck at some point in the future, hence the thread.

    Jack

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  3. #2
    Join Date
    Aug 2010
    Location
    Alstonville NSW 2477
    Posts
    85

    Default

    G'day Jack good luck I know how you feel my first bench was way to small it has now become a finishing bench ( I DID NOT ASK THE RIGHT QUESTIONS or ask for any help when I needed to ) I will not do that again. There are a lot of crafts persons on here that will be able to help you out more than me I can tell you what not to do good luck & have fun while you build you roubo Dan.

  4. #3
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    This would be interesting to watch this progress.

  5. #4
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    You are about to have an experience that may well encompass the full spectrum of emotions
    from despair to sheer joy. If not then you will have done something wrong!!!

    Glad to see another member of The Grand Amalgamated Union of Scroungers and Recyclers
    amongst our ranks. That calls for .

    Good luck with it all and have more fun than is respectably legal.

  6. #5
    Join Date
    Jan 2005
    Location
    Melbourne
    Age
    65
    Posts
    11,997

    Default

    A summer build? Let's hope that is an Arctic summer so you have a bit longer . . .

    Will watch with interest!

  7. #6
    Join Date
    May 2007
    Location
    North of the coathanger, Sydney
    Age
    68
    Posts
    9,417

    Default

    Think I'll pull up a pew and watch this

    and there's a good chance you'll get it finished before I do mine
    regards
    Nick
    veni, vidi,
    tornavi
    Without wood it's just ...

  8. #7
    Join Date
    Oct 2012
    Location
    Geelong
    Posts
    41

    Default

    Quote Originally Posted by Groggy View Post
    A summer build? Let's hope that is an Arctic summer so you have a bit longer . . .
    I've got to get it done over summer, I head back to uni in march and Dad will want the carport back soon enough

  9. #8
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    Quote Originally Posted by Sawdust Maker View Post
    ....and there's a good chance you'll get it finished before I do mine
    Are you still pulling nails out of yours?

  10. #9
    Join Date
    May 2007
    Location
    North of the coathanger, Sydney
    Age
    68
    Posts
    9,417

    Default

    Hah

    at the moment I'm looking at bits of wood which need nails extracted

    I'm under instruction to have other projects finished post haste ...
    regards
    Nick
    veni, vidi,
    tornavi
    Without wood it's just ...

  11. #10
    Join Date
    Oct 2012
    Location
    Geelong
    Posts
    41

    Default

    After 2 weeks of being pretty tied up with work I finally found the time to finish pulling out nails today and have roughly cut the timber for the top to length.

  12. #11
    Join Date
    Nov 2012
    Location
    Thornbury
    Posts
    262

    Default

    Well - i have a seat, a glass of red and am now busy anticipating the next move.....
    Can you imagine what I would do if I could do all I can? -- Sun Tzu

  13. #12
    Join Date
    Oct 2012
    Location
    Geelong
    Posts
    41

    Default

    After a couple of weeks of delays I've finally gotten back to the bench this week.

    I got my hands on some old red gum railway sleepers this week that i plan to use for the legs and vises, they've been sitting in the paddock in some farm land of my fathers for at least the last 20 years. This week i cut them up into manageable lengths and have made a start of roughly cutting them down to size on the band saw. In the end i'm aiming to get a leg somewhere around 6" wide and 4" thick.

    2013-11-26 09.42.39.jpg2013-11-26 09.43.23.jpg2013-11-26 09.43.30.jpg2013-11-28 15.45.31.jpg2013-11-28 15.46.02.jpg

    With the weather pretty miserable today i made a start of dressing the timbers for the bench top, a job i can do inside, but a missed nail in one of them has put a stop to that until i get the blades back from sharpening.

  14. #13
    Join Date
    Nov 2012
    Location
    Sydney
    Posts
    266

    Default

    Lovely timber under that old railway patina, and I really like that you've taken up the challenge in recylcing those sleepers

    What kind of blade are you running in the saw ? (I don't have any suggesions or recommendations, just curious)

    Regards
    John

  15. #14
    Join Date
    Nov 2008
    Location
    Sydney
    Age
    93
    Posts
    570

    Default

    I have a question, too, Jack, if you do not mind.
    When cutting the sleeper on your bandsaw did you use the fence? Did you have any difficulty in keeping to a straight line? All please.
    Many thanks, mate, Bill.

  16. #15
    Join Date
    Oct 2012
    Location
    Geelong
    Posts
    41

    Default

    John, I'm running a 1" wide blade that's somewhere around the 1 1/2 TPI mark, not sure who made it, I can't eve remember where I bought it. Its coping ok but its still pretty slow going. I must admit that the main driver of my choice to use the sleepers was that I didn't need to pay for them but having seen the wood hiding beneath the exterior I couldn't be happier with he choice.

    Bill, I have been using the fence to guide me, I've been lucky that this blade doesn't have any tendency to want to drift to one side or the other so it been fairly easy to keep a straight line.

    Hopefully, if everything goes to plan i'll be able to finish sawing out my legs by he end of next week

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