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  1. #1
    Join Date
    Jan 2007
    Location
    Brisbane
    Posts
    44

    Default Work Bench Surface

    Gday,

    I've just knocked up a new work bench frame, and was doing a bit of reading as to what everyone uses for the surface of the bench. I've got a few sheets of formwork ply here (19mm I think), but I noticed a lot of people have various materials underneath their final sheet. What's the point of having, say, a sheet of MDF or chipboard underneath the final sheet? I have some 9mm CD ply here, is it worth sandwiching it between the frame and the formwork ply, and if so what will it achieve? A more stable, stronger work area?

    Cheers

    Jonno

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  3. #2
    Join Date
    Feb 2003
    Location
    Garvoc VIC AUSTRALIA
    Posts
    11,464

    Default

    If you want it a bit stiffer just use 2 layers of formply.
    Regards, Bob Thomas

    www.wombatsawmill.com

  4. #3
    Join Date
    Aug 2002
    Location
    Boyne Island, Queensland
    Age
    51
    Posts
    929

    Default

    I think most of the benches with an MDF or Ply top have a thin sacrificial layer on top so that when it gets damaged it can be replaced.
    Dan

  5. #4
    Join Date
    Sep 2006
    Location
    Bookham, Surrey, UK
    Age
    79
    Posts
    137

    Default

    Hi Jonno,

    Ideally a bench top should be perfectly flat and not flex. Mine is made from MDF and is about 7ft x 2ft. I glued together 3 sheets of 18mm MDF (I lipped them first with solid wood). After several years of hard use the top has remained perfectly flat. Having the top fairly thick is also better for fitting vices and bench dogs.

    Cheers

    Paul

  6. #5
    Join Date
    Sep 2006
    Location
    Victoria
    Posts
    25

    Default

    Quote Originally Posted by Dan View Post
    I think most of the benches with an MDF or Ply top have a thin sacrificial layer on top so that when it gets damaged it can be replaced.
    Did the same but coated with 2 pack for toughness and cleaning. I work with metal sometimes.

  7. #6
    Join Date
    Sep 2006
    Location
    Behind that little door under the thicknesser...
    Posts
    644

    Default

    My work bench top is an ex-office desk top 900x1800 that is finished in melamine - $40 for a 2nd hand office furniture place - and perfectly flat to boot. For little gouges I just use a bit of builders bog once in a while to fix them up. Once it gets too chopped up I'll just turn it over, fix the screw holes with bog and go again.........after that chop it up for jigs and get another top.
    Ours is not to reason why.....only to point and giggle.

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