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  1. #1
    Join Date
    Jun 2002
    Location
    Mildura Vic.
    Age
    57
    Posts
    135

    Default Jarrah Workbench

    Have been working on making a workbench that hopefully will be around for many many years to come. I checked out several different plans/drawings/books on the subject & then modified what I'd seen & read to suit me. This basically is home to the majority of my hand tools now.
    It is made from recycled Jarrah, that came out of some very old roof trusses.
    Looked like crap when I purchased it but with some machining, it revealled some magnificent timber under the surface. I purchased a Metal detector from MIK which paid for itself about four times over as most of the screws/nails had been removed, but theres always the odd one you don't see that can stuff up the planer blades!
    The cupboard doors are jarrah veneer on MDF as I had some from another project left over. The drawers are all half blind dovetails on metal runners with solid bottoms to take weight of tools.
    I'll post a couple more pic's for your constructive criticism's.
    I also would like some advice on drilling perpendicluar holes in top for bench dogs.
    Regards Sandman

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  3. #2
    Join Date
    Jun 2002
    Location
    Mildura Vic.
    Age
    57
    Posts
    135

    Smile Jarrah workbench

    This is a pic of the drawers. Purchased Eurojig only to find it was crap, then got Leigh jig.
    Now veddy happy man!!!

  4. #3
    Join Date
    Aug 2003
    Location
    Melbourne - Outer East Foothills
    Posts
    6,786

    Default

    Quote Originally Posted by sandman
    I also would like some advice on drilling perpendicluar holes in top for bench dogs.
    Regards Sandman
    aaaaaarrrrrrgggggggggghhhhhhhhhhhh !!!!!!!!!!!!!!
    nOOOOOOOO!!!!!!

    The thought of drilling through that bench makes my blood go cold. It's beautiful....don't you dare lift a hammer or anything else anywhere near it !!

    I'm jealous....gonna log off and go have a sulk in the corner.

  5. #4
    Join Date
    Jun 2002
    Location
    Mildura Vic.
    Age
    57
    Posts
    135

    Smile Yet another pic of Jarrah workbench

    Used h/d locking castors on all legs & it doesn't budge when locked yet I can move it to wherever I need it to go.
    Finished in triton oil- burnished finish.
    Need to know if it would work using router with 1/4" drill bit to drill perpendicular holes through top to acommodate bench dogs, or would it be too many RPM'S??? (or too dangerous??)
    Look forward to your response.
    Regards Sandman.

  6. #5
    Join Date
    Mar 2004
    Location
    Perth hills
    Age
    45
    Posts
    1,060

    Default

    Great work sandy

    As far as I know you dont actualy want them perpendicular, but actually on a 2 or 3 degree slope towards the tail vise.

    But I agree gumby, it's going to take courage to drill through that sweet looking top with a spade bit. Any reason you didnt put some square bench dog-holes in?

    I could use a metal detector myself. I recently hit a nail with a painstakingly sharpened/tuned old wooden smothing plane. snik snik snik sn.......clunk.

    Addendum:
    And I notice the little green kids trolley and plastic ball in the background. You managed to find time to build that bench with the little tackers running around?! Do they still recognise you?
    Cheers,

    Adam

    ------------------------------------------

    I can cure you of your Sinistrophobia

  7. #6
    Join Date
    Jan 2004
    Location
    Over there a bit
    Age
    17
    Posts
    2,511

    Default

    Seriously attractive piece of furniture.

    How thick is the skirt, and the jaw liner for the vice ?

    I'm just retinkering my bench, and adding a skirt so am curious of yours and others ideas.

    Also i notice your skirt is under the bench top, I thought it was more traditional for the skirt to come to the top of the bench.

    The only advice I can offer is to remove castors and place the whole thing indoors, it's way too good for workbench!
    Boring signature time again!

  8. #7
    Join Date
    Aug 2002
    Location
    Perth, WA
    Age
    76
    Posts
    2,078

    Default

    Quote Originally Posted by outback
    Also i notice your skirt is under the bench top, I thought it was more traditional for the skirt to come to the top of the bench.
    After taking another look at your avatar, I'm not surprised you think the skirt should come to the top of the bench! :eek: What do you get up to out there in the outback, outback?

  9. #8
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,820

    Default

    Need to know if it would work using router with 1/4" drill bit to drill perpendicular holes through top to acommodate bench dogs
    Sandman

    That is one beautiful bench!!

    It is certainly worth the while to do the benchdogs correctly.

    I would NOT attempt to use a 1/4" drill bit in a router. DON"T TRY IT!!!! :eek: DANGEROUS :eek:

    In any event, you do not want 1/4' bench dogs. You want 3/4" holes. This way you can use both ready-made dowels or all the Veritas accessories (which use a 3/4" round rod).

    Either drill with a portable drill press, or plunge with a router.

    Their arrangement depends on the placement of your vises.

    Regards from Perth

    Derek

  10. #9
    Join Date
    Sep 2003
    Location
    Elimbah, QLD
    Posts
    3,336

    Default

    Sandman,
    You would have made life much easier for yourself if you had drilled the holes in the boards for the top on a drill press before fitting them to the bench. As Derek says, you can now either use a portable drill press to drill the holes with a 3/4" forstner bit, or else you can rout them. However, ordinary 3/4" straight router bits are not suited to drilling deep holes. You need a spiral bit, but, as far as I am aware, a 3/4" spiral router bit is not available from Australian suppliers. You can get one from Lee Valley though, see code 86J01.42 at

    http://www.leevalley.com/wood/page.a...71&ccurrency=2

    You could perhaps just drill them freehand with a forstner bit; it probably wouldn't be disastrous if they are not precisely vertical, but I think that with such a handsome bench it would be worthwhile to do the job properly.

    Rocker

  11. #10
    Join Date
    Jan 2003
    Location
    Gympie QLD
    Age
    61
    Posts
    1,095

    Default

    You can get one of those drill guide attachments for your handheld drill that can be set to any angle from Carbatec for $25.
    http://www.carbatecvic.com.au/shop/c...35&cat=&page=1



    Alternately, you could make a guide block from a thick piece of Hardwood on the drill press at the correct (slight) angle and use it to guide the bit.

    In any case, I would be doing quite a few tests before attacking that lovely, lovely bench. Very very nice work mate!!
    Wayne
    ______________________________________________
    "I'd be delighted to offer any advice I have on understanding women.
    When I have some, I'll let you know."
    Picard

    * New Website - Updates Coming Soon *
    http://wayneswoodwork.davyfamily.com/

  12. #11
    Join Date
    Jun 2001
    Location
    Perth, WA (Ellenbrook)
    Age
    73
    Posts
    430

    Default Workbench

    Sandman, that is one seriously lovely piece of work.

    Are you really going to use it as a workbench? IMHO it should be inside the house, not in the shed. I think you should reconsider.

    Certainly worthy of a green dot.

    Cheers

  13. #12
    Join Date
    Jun 2002
    Location
    Mildura Vic.
    Age
    57
    Posts
    135

    Default

    Thanks for all the input folks, I really appreciate it!
    To answer some of your queries: the skirt is 28mm around the top & bottom,
    I was only planning to use 1/4" drill bit to start the holes in top as I have already purchased the bench dogs etc from MIK and am ready to install.
    I don't plan to do spray jobs etc on the bench as I have the crappy old mobile bench (8'x4'x1 1/4" mdf) to do dirty work on.
    depending upon what I use bench for, I place an old sheet 3 ply on top first.
    I think maybe the drilling guide from Carbatec maybe the go!
    Regards Sandman.

  14. #13
    Join Date
    Dec 2001
    Location
    Between a rock & a hard place (vic)
    Posts
    898

    Talking

    Sandman,
    My advice to you is to hit it with a hammer - get it over and done with

    Eastie

  15. #14
    Join Date
    Sep 2003
    Location
    Kyabram
    Age
    45
    Posts
    969

    Default

    Here follows my 2.2 cents worth......

    I'm in the process of (slowly) making my own work bench and will be drilling all my dog holes as close to vertical as possible, the reason for this is that (i believe) having your holes angled is to resticting.

    You won't be able to use any of the veritas products because they are deigned to work with straight holes (they angle the face that contacts the work, instead)

    Having straight holes will allow you to clamp from any direction and off either vise on your bench.
    Angled allows you to use only one vise and clamp in one direction.

    In addition to a couple of Veritas dogs I'll be making my own out of some 19mm dowl I got from Bunnings.
    Start with a square piece of wood, say 50mm x 50mm x (thinner than your work piece) angle all the sides slightly down, drill a hole in the middle for your dowl, glue the dowl in, done.

    In addition the 'square' piece of wood can be shaped to match the curve on the job your making, the possibilities are endless (long piece of wood, two dowls to make a long dog. Jigs, bench hook, shooting board, etc just need two dowls to locate and hold on bench....).


    If your going to get one of those drill guides from Carba-tec, make sure you check it well, I have one that is almost the same, and it's no help at all, I can do way better by eye (especialy with one other person watching from the side) I'm not that good, the guide is cr@p . Carba-tec's is the new model and may be better.


    That may have been 4.4 cents worth.

    Ben.

  16. #15
    Join Date
    Jun 2002
    Location
    Mildura Vic.
    Age
    57
    Posts
    135

    Question

    Thanks Ben.
    I will check the drill guide first if I go that way. My alternate method is to use the Variable speed router to plunge a pilot hole first on lowest speed of course and then to finish off with 3/4" bit as you suggest- not angled!
    If I suspect the router's slowest speed (Makita 3612c) is too fast, I won't do it that way. If I do use the router to plunge pilot hole, what is best method of ensuring router doesn't skate across timber top????
    If this were to happen, you would hear me from where you are!

    Maybe the good old hardwood block(pre drilled) is the go eh?
    Regards Sandman.

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