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  1. #1
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    Sep 2011
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    I'm just starting out and hoping someone might be able to steer in the right direction with a workbench:

    1. I'm fitting timber inserts to a record vice (~180mm). I am planning on using some scrap redwood for the inserts. There seems to be a fair bit of variation on the preferred width and shapes (thinking thick enough for some dog holes might be the go) not sure if there's any practical benefits of different shapes (ie diagonal trim on the ends of longer inserts) and would appreciate any advice and/or opinions.

    2. Also i've built the top of the bench with two layers of MDF - assuming I should treat it with something... but what?

    Thanks in advance.

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  3. #2
    Join Date
    Sep 2011
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    Sydney
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    Any experience with polyurethane (i.e. Estapol) as an MDF finish?

  4. #3
    Join Date
    May 2007
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    You can estapol MDF successfully

    What about putting a sheet of masonite on the top? - hard and long wearing!

    I just used a couple of pieces of brushbox flooring for my vice inserts, simply trimmed off the tongue and cut them about 60 mm longer then the vice.
    regards
    Nick
    veni, vidi,
    tornavi
    Without wood it's just ...

  5. #4
    Join Date
    Nov 2006
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    Quote Originally Posted by Heuston View Post
    Any experience with polyurethane (i.e. Estapol) as an MDF finish?
    It needs to be sealed as the wax used in the surface of the MDF can retard the drying of the single pack polyurethane (Estapol). Either a sanding sealer but thinned shellac is better.

  6. #5
    Join Date
    Feb 2007
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    Heuston.
    If you are making dog holes in the jaw liner then it will de quite thick and therefore has the strength to be quite a bit longer than the metal jaws. I like at least 12'' or 300mm. You need this much if you intend to plane bits held in the vice. As for diagonal trim at the ends that is personal choice but helps stop clothes catching on the corners. I regret not making dog holes in my bench so perhaps time for a retro fit. When you fit the vice jaw insert you need a bit of toe in at the top. The top edge needs to close first. As pressure is applied then the two surfaces close up together. If you make the two surfaces parralell with no pressure then as you tighten up the top edge opens a bit.
    As for MDF it will need some coating to keep moisture out. Anything as long as it is not water based. My first pic would be floor coating estapol or similar. Good opertunity to use up leftovers.
    Regards
    John

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