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Thread: Slanted workshop floor
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12th May 2018, 03:14 PM #1Intermediate Member
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- May 2013
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- South Australia
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Slanted workshop floor
Hi all,
I am in a rental and my workshop is really just a 3 sided carport, the concrete floor of which has sunk on one side. I've lived here 3 years and it appears to have stabilized.
I cant re-level the concrete and the owner wont pay for it so I'm looking for any other possible solutions to a level work floor that will hold TS bandsaw etc without flexing too much.
The area is about 2.5m by 6m with a couple of additional small spaces attached.
Cheers
Dan
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12th May 2018, 03:17 PM #2
The crucial question is: using the corner that is highest, how much fall (slope) to the other 3 corners and is there a hump in the middle?
The person who never made a mistake never made anything
Cheers
Ray
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12th May 2018, 03:21 PM #3Senior Member
- Join Date
- Apr 2012
- Location
- Thornton NSW
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- 456
Under those circumstances I'd just level the machinery rather than try to fix the floor. Make bases with adjustable feet.
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12th May 2018, 04:37 PM #4Intermediate Member
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- May 2013
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- South Australia
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hard to determine because of shelving machinery etc. there is fall on the slab away from the house (Naturally) and towards the rear of the house which is fine. the back outside corner is about 120mm lower over 2.5m so that corners a bit much. no hump.
My biggest concern is about standing on an uneven surface for extended periods and the back issues etc that come with that.
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12th May 2018, 05:27 PM #5
Is the slab exposed to weather or subject to water run-off passing through?
If it's fairly well protected you could just mark out some parallel straight lines on the slab, about 600mm apart and then use a laser/water-level from the highest point of the slab to every 20mm or so along the lines to map out the contours. (hint: Write the measurements in pencil directly on the slab at the points measured to save confusion.) Rip some joists to suit those measurements and lay yellow-tongue on top.
I'd aim to have the top of joists about 60mm higher than the highest point (to cater for nails/screws/whetever while only raising the floor <100mm total with yellow-tongue on top) and either use packers underneath at the low ends or do the same thing to scribe in some bearers (more cost, better durability) about 900mm apart where needed.
Far from a permanent solution - which is not necessarily a bad thing in a rental - but it's about as cheap as you can expect to get away with and still support the weight of WW machinery.
- Andy Mc
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14th May 2018, 12:20 AM #6SENIOR MEMBER
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- Dec 2012
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- Australia
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I used to work in an exposed carport area 9x7m that had a decent slope to it. I never really had any issues with anything. I did install a spoon drain, though, as in high rain I did have issues with water but that was an easy fix. I never noticed much on my back. It was noticeable on the table saw when I would move it around and so on. It's a rental. I wouldn't go crazy.
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14th May 2018, 01:18 AM #7
Set up perimeter formwork to a level line, 1.8 cubic meters concrete, black plastic over the existing first, dont bother with steel reinforcement.
Waterproof, level, cheaper than stuffing around with timber and flooring. Hire a mixer from the nearest plant hire, 3 metal, 2 sand, 1 cement = 1 cu m metal 0.6 cu m sand 0.3 cu m cement all available at landscape supplies.The person who never made a mistake never made anything
Cheers
Ray
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14th May 2018, 09:29 AM #8.
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- Feb 2006
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- Perth
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When I laid the the concrete floor in my old 5.2 x 3.6 shed back in 1980 I did not properly compact it so over 20 years it sank about 75mm! in one corner and a crack developed through the middle across the 5.3m length and the same side with the corner dropped about 25 mm. As I increasing spent more time in the shed I didn't notice this although I wasn't working in the dropped corner which was occupied by a bench. When I started buying machinery I just I filled the cracks with cement and levelled each machine by adding custom feet. In 2011 I built a new shed attached to the old one and replaced the floor so that it matched levels with the new shed.
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