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  1. #1
    Join Date
    Jul 2007
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    SA
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    43

    Default best blade guide setup

    Hi everyone,
    What sort of guide system is best on a bandsaw. I've looked around and there's quite a few different variations,
    1. square blocks (on basic 14")
    2. round steel/ceramic blocks (on Hammer 4400, and BP-16A)
    3. Ball bearings
    The thrust bearing mounting can also be either, with the blade contacting the face of the bearing, or turned 90 degrees to run along the edge.

    Anyone care to comment on the best type/configuration.
    It appears the round block guides are fitted to heavy duty 24"+ european machines. It just seems counter intuitive to me to have friction contact points with the running blade, and BB's that roll, would be the better choice. I think there were comments made about these round block guides being more noisy than BB's. Is this true, and how much more noise? Can they cut more accurately than BB guides?

    Fatty.

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  3. #2
    Join Date
    Jan 2004
    Location
    Mackay Qld
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    3,466

    Default

    G'day fatty

    I have rebuilt a 14" bandsaw.It was a crappy H&F model that that had major flaws from the factory.
    I copied this design from the big $ industrial aotomated bandsaw the TAFE was using to cut weld coupons.

    it is strong and has no trouble keeping the blade on track.

    It looks like it was dipped in seawater and left but it is just the cheap s tty camera.Its a bit grungy as it been out in shed and got a bit rusty but not as bad s it seems.

    Look carefully and you will notice the pivot hole inside the hex head is eccentric.The hex head shank is smooth and long and made to fit the ID of the bearing.
    The advantage of this design is that the saw blade back rolls hard on the bearing and rides on it, not scrapes against it like other design abominations.Adjustment is with a spanner and allen key.

    Grahame

  4. #3
    Join Date
    Jul 2003
    Location
    The Fabulous Gold-plated Coast.
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    70
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    3,925

    Default

    Quote Originally Posted by Grahame Collins View Post
    G'day fatty

    ....The advantage of this design is that the saw blade back rolls hard on the bearing and rides on it, not scrapes against it like other design abominations...

    Grahame
    Abomination is right. I have the European type with the wheels contacting the blade on a fingernail sized patch just behind the teeth gullets. This cannot support the blade from twisting, and is counter to the common perception of how wheels work. (New-fangled invention that wheels are.)

    I'll bet the inventor of this system gets around in a car with 89 degrees of camber.

  5. #4
    Join Date
    Feb 2005
    Location
    Melbourne, Australia
    Age
    46
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    2,346

    Default

    Quote Originally Posted by gregoryq View Post
    I have the European type with the wheels contacting the blade on a fingernail sized patch just behind the teeth gullets. This cannot support the blade from twisting, and is counter to the common perception of how wheels work. (New-fangled invention that wheels are.)

    I'll bet the inventor of this system gets around in a car with 89 degrees of camber.
    I totally agree. I had euro guides on my bp 16a which I promptly tossed and made up my own. I decided against bearings (apart from the thrust bearing) as they don't offer as much surface contact with the blade as the timber block setup. A the moment I have a couple of bits of Jarrah in it, but I have a block of Lignum Vitae to cut up for self-lubing guide blocks. Haven't spent a lot of time with it yet, so cant really say how much I like it.

    I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
    Albert Einstein

  6. #5
    Join Date
    Jul 2007
    Location
    SA
    Posts
    43

    Default

    so is that a thumbs up on ball bearings then?

    (still not sure what the deal is with those disc type "european" style guides, they supposedly draw heat away from the blade, but wouldn't the friction from contact, be the cause of most of the heat in the first place?)

  7. #6
    Join Date
    Jul 2005
    Location
    Oberon, NSW
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    64
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    13,374

    Default

    I like bearing guides for the 1/2" and larger blades.

    But they're worse than useless if you're using 3/8" or smaller... they're downright harmful, 'cos being wider than the blade they ride over the teeth and flatten the set. Sacrificial cool-blocks are the way to go then.

    Mind you, I don't recall the last time I swapped my cool-blocks back in... my 3/8" & 1/4" blades are still as sharp as the day I bought 'em, 'cos it's quicker 'n easier to simply back and fill with the 1/2"er than it is to swap the guides over. I guess which way you set up depends on which blades'll be spending most time in your machine and I do mainly ripping and cutting veneers.
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  8. #7
    Join Date
    Dec 2005
    Location
    Japan/ U.K.
    Age
    47
    Posts
    579

    Default

    Ive got Carter bearings in my 14" bandsaw. Like Skew mentioned, they are good for anything over half inch (12mm). If you're just planning to resaw they're good.
    Anything under and they are useless (my carters are anyway)
    Ive been seriously thinking about switching back to block...as well as resawing rough stock, I use the bandsaw a lot for chair legs and slats, and the bearigs are a pain in the bum when I need a smaller blade on
    cheers.

  9. #8
    Join Date
    Jan 2004
    Location
    Mackay Qld
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    Default

    I have to say I did not give a thought to a smaller than 1/2" band saw blade.

    I suppose it is just habit as we never use less than 1/2't school. The kids kill enough blades as it is,let alone giving them anything smaller to screw up.

    It has made me a dab hand at removing repairing and replacing said band saw blades when helping out a fellow teacher whose cherubs have snapped yet another blade.

    Fourteen minutes to from removal to starting the saw back up is my best effort so far.

    Thinking about it i suppose theres only just so small one can go with bearings on narrower blades.

    How narrow a blade can I run on my 14" when I finally finish the rebuild?

    Grahame

  10. #9
    Join Date
    Jul 2005
    Location
    Oberon, NSW
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    Default

    Quote Originally Posted by Grahame Collins View Post
    How narrow a blade can I run on my 14" when I finally finish the rebuild?
    Whatever you can buy to fit.

    I'm not sure whether my smallest is 1/4" or 3/16" (as I said, it has been a looong time since I've bothered with it!) but I've seen as small as 1/8" being used by a bloke who makes clocks. Why he didn't just go out and buy 'imself a scrollsaw instead, I haven't the foggiest.
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

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