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  1. #1
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    Feb 2006
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    Default 3HP 1P motor tripping RCD

    Fellow member LarryM brought around the motor from his Jet Thicknesser yesterday for me to have a look at that was tripping his shed RCD.

    On opening it up this is what we found.

    3HP 1P motor tripping RCD tripping-lmrub1-jpg
    The white fibreglass sleeve covering a junction had poorly located so that it been rubbing on the rotor and had worn through to the conductor

    Here is a close up of the rub point - here you can see that has been rubbed in two places.

    3HP 1P motor tripping RCD tripping-lmrub2-jpg

    I replaced the sleeve and tied it back down and fixed it in place with some HT silicone.
    3HP 1P motor tripping RCD tripping-patched-jpg
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  3. #2
    Join Date
    Jun 2012
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    Dungog
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    Default

    Good recovery,
    bit hard to tell from photo, but a word of caution as to a possible reduction in cross section of the wire. If it has worn through it may creat a hot spot with load. This may lead to the wire burning through. Hind sight is great and it's easy to say things after the event, but I would have applied some solder to the injury and then insulated the repair. Just trying to support not criticise.

  4. #3
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    Jun 2012
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    Dungog
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    Should have added this to previous reply,
    This shows the advantage of having a RCD on the circuit, without it the damage could have been a lot worse, probably a replacement or rewind of the motor.
    The RCD does not only protect us but as seen it helps reduce damage to our equipment

  5. #4
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    Well spotted, It sure does look burned in the photo but under a 10X loupe it looked like a lump and it felt like a lump when prodding it with a scalpel tip. The more I look at the photo the more it looks like a burn and now you have me worried. It won't be too be too difficult to cut the silicone off with a scalpel and fix it.

  6. #5
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    I opened it all back up again and burnt away the resin and now can clearly see it is a small depression but it's small in comparison to the diameter of the wire.
    I estimate that it's at most 5% reduction in the cross section area of the wire at that point so it probably would have been OK as it was.


    3HP 1P motor tripping RCD tripping-hole1-jpg

    But just to play it safe, I put a dob of solder on it.
    3HP 1P motor tripping RCD tripping-holefilled-jpg
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  7. #6
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    Jun 2012
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    Dungog
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    Default

    T for team, well done for taking the time to check the damage. Looking at the most recent pics your probably right, minimal copper loss.
    Well done

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