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  1. #1
    Join Date
    Oct 2006
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    Trinity Beach, Qld.
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    76
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    Default ElectroMagnetic Chuck help needed

    I am trying to fault find/repair an industrial Electromagnetic Chuck, and need to have a ball park figure on
    A. the resistance of the DC windings? mine measures 157Kohms which I believe to be too much.?!
    B. The typical voltage /amps used to Magnetize the unit;
    Approximate ballpark figures would be very helpful to diagnose exactly where the problem lies, in the Controller or in the Windings.Thanks in advance to any who could guide me on this. Amos
    Good, better, best, never let it rest;
    Til your good is better, and your
    better, best.

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  3. #2
    Join Date
    Jul 2008
    Location
    near Warragul, Victoria
    Posts
    2,500

    Default Voltage ?

    Hi pen turner ..what is the applied voltage to the windings ? Mike

  4. #3
    Join Date
    Jun 2008
    Location
    Victoria, Australia
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    74
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    6,132

    Default

    Hi Amos,

    I measure 42 ohms coil resistance ( that's on an Eclipse mag chuck ) I don't know the coil current, but its driven from a 110V ac controller

    If your coil is measuring 157K, i'd say it's burnt out. You might be lucky and it's just a poor terminal connection, keep your fingers crossed.

    Regards
    Ray

  5. #4
    Join Date
    Oct 2006
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    Default

    Thanks for the advice, I knew that coil resistance should be low, there could be a surge resistor gone high, need to dig thru miles of clear silastic/epoxy to get to connections. PS the voltage applied is 54VDC. Amos
    Good, better, best, never let it rest;
    Til your good is better, and your
    better, best.

  6. #5
    Join Date
    Oct 2006
    Location
    Trinity Beach, Qld.
    Age
    76
    Posts
    5,313

    Default REPAIRED Electromagnetic Chuck

    If the Electronics Forum had been open when I first posted, then I guess that this post belongs there, so if the moderator wants to move this thread it is ok by me. Meanwhile , back at the coal face.
    I went today and started the delicate task of making access to different points and half splitting the Circuit each time until I found where the fault was. I then put in a heavy duty bypass wire. We tested the fix and now it is operational again.
    The final fix will be to pump silastic into the dug out parts, and putting the lid back on it. Thanks to those who offered help; ps the ohmage of the coils is approx. 20ohms. Amos
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    Good, better, best, never let it rest;
    Til your good is better, and your
    better, best.

  7. #6
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
    Age
    80
    Posts
    16,560

    Default

    So moved

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