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20th July 2022, 11:30 PM #1
Help Converting 2 Phase to 3 Phase
Hi All,
I have an opportunity to buy a large drum sander (910 mm) fitted with a three phase motor for the old man's workshop. Unfortunately I don't have any photos of the motor or motor plates so I don't know the wiring configuration of the machines motor.
Problem is is that there only is single Phase 240V and 2 Phase 440V power at the workshop. It's a rural property which I think may explain the 2 Phase power.
Is there any problem in theory with using a vfd to convert either existing power supply to 3 Phase to run the large drum sander? It looks like a great machine and the price is right...
Thanks,
Zac.
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20th July 2022, 11:37 PM #2.
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You cant do anything with the 2 Phase unless you run a Phase converter ie $$$$$
Before answering your VFD questions read the document supplied in this thread
VFDs for Newbies
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21st July 2022, 11:46 PM #3
When you say 440V 2 phase, and rural property, I am thinking that the property is supplied via a single line SWER (Single Wire Earth Return). As the name suggests, these supply a high voltage low current via a single wire to a high voltage stepdown transformer, with the primary winding taking the high voltage (up to 9KV so primary current is much lower than the supply current to consumer premises, and relying on the ground to provide the primary return path. The secondary winding of the transformer is effectively a centre tapped 440V winding with the centre tap being the Neutral and the start and end of the the winding being two Actives that are out of phase.
There are VFD's available for this sort of situation, often used for pumps etc., but at a considerable price premium particularly relative to the cheap VFD's often discussed in the forums. I would also suggest verifying the available excess capacity of the supply system and the motor requirements before making a commitment.I used to be an engineer, I'm not an engineer any more, but on the really good days I can remember when I was.
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22nd July 2022, 10:26 AM #4
You will need to show a picture of the motor data plate to get a good answer. A single phase input VFD will produce 240v three phase, which is different to the native three phase power here.
Some motors can be configured (internally, with different terminal connections) to run on 240v three phase.It's all part of the service here at The House of Pain™
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22nd July 2022, 11:27 AM #5.
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There are some 240V single phase input VFD that will produce 415V 3P output. Several MWF members are using the Ecogoo brand of these VFDs and reports are they they work quite well. They cost about 2X more than a standard VFD but there's a lot less mucking about .
Here re some examples
5.5kw/7.5kw/11kw/ 220v single phase input 380v 3 phase output AC Frequency Inverter ac drives /frequency converter 220v/to380v|Inverters & Converters| - AliExpress
Frequency Converter Vfd Inverter 4kw Single Phase 220v Input And Three-phase 380v Output Motor Speed Controller - Inverters & Converters - AliExpress
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22nd July 2022, 12:16 PM #6
Ah! Did not know that. Thanks for the link, and the info, Bob.
Also…”Eco goo”. What’s not to like?It's all part of the service here at The House of Pain™
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22nd July 2022, 02:17 PM #7
Hi Zac, have a rural property as well and just got a quote to upgrade my existing 2 Phase power to 3 Phase, all up would have cost around $6,000.00, rather than spend that much am having some 20 amp plugs installed which is relatively inexpensive and allow me to purchase 20 amp machines with more Hp. Have no idea about the cheap inverters Bob provided a link for but may be worth looking into.
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22nd July 2022, 04:46 PM #8
It's possible to make a rotary phase convertor using a welder with a tap to act as a step up transformer giving you 415V (this will be L1) then you need start up capacitors (they only stay in the circuit until the slave is running, so use a momentary switch) to make L2 & L3 (the ghost legs), you then have a slave 3phase motor (mine is 10 hp) once the motor is spinning it generates 3phase power, which can start machines up to 5 hp (50% of the slave motor) Further capacitors are needed to balance the 2 ghost legs these capacitors stay in the circuit while ever the slave motor is running. I built mine using a second hand welder for less than $1k
BTW I too have 2 phase to the property (but not to the shed) they are both fused separately out on the road, so they are a true L1/L2 supply and if I had them in my shed I would have only need to generate the L3 ghost leg.
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22nd July 2022, 06:29 PM #9
Thanks for all the information. I have read the VFDs for newbies pdf and reckon there's probably too much faffing with big machines that have multiple motors. The main culprit is a big wide belt sander machine, but there is also likely to be a sliding table panel saw and spindle moulder. I have seen a rotary phase converter online for 2P to 3P. What's the feasibility of using one of these for a couple of machines? Thanks again, Zac
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23rd July 2022, 01:06 PM #10
I used to have a RPC to power my Felder combo and a big bandsaw. That was in a rented house in Melbourne.
There are plans around for making your own, or commercial units. I think that old Transarc tradesman welders have a big transformer in them.It's all part of the service here at The House of Pain™
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23rd July 2022, 08:32 PM #11
I would have thought that is not unreasonable.
We are considering moving house - and I've warned SWMBO that it may cost $10,000 to $20,000 to have 3-phase installed, if we don't find a place that already has it. And I'm not sure that even that is high enough.
Cheers, Vann.Gatherer of rustyplanestools...
Proud member of the Wadkin Blockhead Club .
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24th July 2022, 10:45 AM #12GOLD MEMBER
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$6K is a bargain. tell them to take your money
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