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  1. #1
    Join Date
    Feb 2006
    Location
    Perth
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    27,787

    Default RF remote VFD control

    I was playing around with some simple/budget RF remote switching gear from Itead (Radio Frequency) and it dawned on me that this stuff could easily be used for RF control of something like a VFD.

    So I mocked up a prototype as follows.

    VFDRC.jpg

    A is an Arduino Mega 2560 micro controller - I used this as the Mega has 6 "interrupts" (and at least one interrupt is required for each button on the remote marked "RC")

    The US$4.50 RC communicates with a US$2.50 RF receiver module (marked RFM on photon) the curly black bit of wire is the antenna.
    Pairing between the RC and RFM is quick and easy.

    The RFM is connected to a suitably programmed Arduino board via any 4 of its interrupt ports.
    Once the Arduino has a knowledge of the status of A/B/C/D buttons then pretty much anything can be done with that information.

    On my prototype circuit, pressing Button A on the RC switches relay "R" on and off - photo shows LCD display as being ON with LED on relay also on. the relay says it's is good for 240V/10A but I would trust it to handle that continuously but its more than enough to switch a VFD "ON/OFF" via the low voltage switching circuits on a VFD.

    This could also be used to turn on a big DC if the small relay was to drive a secondary "beefier" relay.
    Not that big a deal so far.

    In my prototype the B/C/D buttons are used to change the VFD's output frequency ie motor speed.
    "B" toggles between "frequency increments" of "1" and "5" Hz. Display show "DF:5"
    Repeated pressing of "C" or "D" respectively increase or decrease the frequency by the frequency increment"

    The required frequency will be converted to a scaled Voltage (0-5V) using one of the Arduino's Analog output ports and then amplified by a factor 2 using a basic Op Amp and then sent to the VFD analog input frequency control (it needs 1-10V input). Haven't tested this yet but should work OK.

    Haven't fully tested the range of the RC but it was still working at over 12m when I ran out of testing room.

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  3. #2
    Join Date
    Apr 2005
    Location
    Nerang Queensland
    Age
    66
    Posts
    10,766

    Default

    My new Powtran RFD, for my travelling little Woodfast305, control board comes off to form a remote See here My new little Woodfast Lathe setup - YouTube
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

  4. #3
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,787

    Default

    Quote Originally Posted by dai sensei View Post
    My new Powtran RFD, for my travelling little Woodfast305, control board comes off to form a remote See here My new little Woodfast Lathe setup - YouTube
    Most VFDs are now like that and I installed something similar on my BS about 3 years ago.
    A corded remote is fine for a machine like a lathe but for something like a DC a cordless is much better/safer.

  5. #4
    Join Date
    Apr 2013
    Location
    Brisbane
    Posts
    629

    Default

    I did see this on these: 1.5kw/2HP 240V Single Phase Variable Frequency Compact Drive Inverter VSD VFD

    - Detachable keypad for remote control

  6. #5
    Join Date
    Feb 2006
    Location
    Perth
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    27,787

    Default

    Quote Originally Posted by Charlie_6ft View Post
    I did see this on these: 1.5kw/2HP 240V Single Phase Variable Frequency Compact Drive Inverter VSD VFD

    - Detachable keypad for remote control
    As I said above they are nearly all like that but as far as I know it's still corded

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