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24th January 2014, 08:46 AM #1
Saw handle screw hole drilling templates
I made these up to simplify the process of locating screw hole positions in handle blanks. Pictured are templates for dovetail, small and large backsaw, and Disston D-8 thumbhole. These will be placed over the sawn stock blank and 5/32" pilot holes will be bored.
saw handle drilling templates.jpg
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26th January 2014, 03:09 PM #2
And they work too
fits nicely.jpg
medium size fits too.jpg
thats one.jpg
and two.jpg
dovetail piloted.jpg
closed handle piloted.jpg
tear out need a backer.jpg
open handle ready to counterbore.jpg
open handle complete.jpg
The other went through the same way. Need to use a backer board when drilling pilot holes.
Cheers,
Rob
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28th January 2014, 10:50 AM #3
You look like your setting up for some major production runs...
You don't clamp your work when using the counterbore??…..Live a Quiet Life & Work with your Hands
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28th January 2014, 12:17 PM #4
Sure, I use a quick clamp. Moved it out of the way for the pictures.
Cheers,
Rob
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23rd December 2014, 01:46 PM #5
I made up some more of these today to cover new (to me) designs.
saw handle templates and hole drilling guides.jpg
They are from the upper left a Wenzloff style dovetail, Disston D-8 crosscut, Wenzloff Harvey Peace crosscut, Disston D-7, triple cove backsaw, Wenzloff half-back and a double cove dovetail/carcass, my version of Stewie's dovetail handle (https://www.woodworkforums.com/f278/burdekin-plum-backsaw-183771). The aluminum plates are the hole drilling guides and the polycarbonate outlines are the guides for drawing the profile on planks.
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