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  1. #1
    Join Date
    Dec 2013
    Location
    San Antonio, Texas, USA
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    3,070

    Default My version of the Atkins No. 26 pattern makers saw

    I've had this Atkins No. 26 pattern makers saw for some time and am finding myself needing it more and more in my saw making. It has a 'Silver Steel' blade 0.028" thick and 14 p.p.i.

    Atkins No 26.jpg

    Rather than degrade from it's collector value as it is a practically new-in-the box saw I thought I'd make one.

    First pattern makers saw.jpg

    I chose to tooth mine at 16 p.p.i. using a 0.025" plate and the blade is riveted to the handle. I used rivets because bolts and split nuts looked disproportionately large to me, rivets are cheap and if I ever need to remove the blade I can simply drill them out. The handle is Palo Santo. I find the Atkins handle somewhat uncomfortable so I beveled the bottom of the handle to allow a nicer rest for my pinkie finger. Need to complete finishing and it's ready for work.

    Cheers,
    Rob

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  3. #2
    Join Date
    May 2008
    Location
    Australia
    Posts
    2,357

    Default

    Hi Rob. Would I be right in thinking the original has been sharpened peg tooth using a cant file.

    Stewie;

  4. #3
    Join Date
    Dec 2013
    Location
    San Antonio, Texas, USA
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    3,070

    Default

    Quote Originally Posted by planemaker View Post
    Hi Rob. Would I be right in thinking the original has been sharpened peg tooth using a cant file.

    Stewie;
    Hi Stewie,

    Yes both the original and my reproduction have peg teeth. Hard to get a good picture but here they are.

    zombki 2.jpg


    Sharp too.

    ouch.jpg

    Cheers,
    Rob
    Attached Images Attached Images

  5. #4
    Join Date
    Mar 2004
    Location
    Brisbane (western suburbs)
    Age
    77
    Posts
    12,130

    Default

    Hi Rob - what part of saw-making do you use it for, & why does it do what it does better than other saws?

    I've got a couple of saws I use for making saws, too: handle slotting saws.jpg

    They are sharpened with an aggressive rake to cut on the pull stroke. They have no set, & I use them to round out the back of the handle slot to let the blade settle deeper into the handle. I've made 3 so far, in different gauges to suit the saw plate gauge.

    Cheers,
    IW

  6. #5
    Join Date
    Dec 2013
    Location
    San Antonio, Texas, USA
    Posts
    3,070

    Default

    Quote Originally Posted by IanW View Post
    Hi Rob - what part of saw-making do you use it for, & why does it do what it does better than other saws?

    I've got a couple of saws I use for making saws, too: handle slotting saws.jpg

    They are sharpened with an aggressive rake to cut on the pull stroke. They have no set, & I use them to round out the back of the handle slot to let the blade settle deeper into the handle. I've made 3 so far, in different gauges to suit the saw plate gauge.

    Cheers,
    Ian,

    I use the pattern makers saw for both squaring out the mortise for the blade, for cutting around the lambs tongue and for anything else I need it for. I've made cat's-paws too, everything has it's use.

    Cheers,
    Rob

  7. #6
    Join Date
    Dec 2013
    Location
    San Antonio, Texas, USA
    Posts
    3,070

    Default

    We've sold a couple of these saws as kits and today one of the buyers asked for instructions, thus I needed pictures and in the process I made another of these saws. This has a 0.015" plate toothed 16 ppi with standard 60o rip filing, 20o rake and the handle is Peruvian walnut.

    finished product.jpg

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