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  1. #1
    Join Date
    Jan 2007
    Location
    Perth
    Posts
    2

    Default Sanding and Polishing a New Floor

    Firstly, Happy New Years to everyone here. I've been a regular reader of these forums for a month or two and have picked up heaps of useful information from you people.

    However, I was hoping someone could give me a quick run down on the process of sanding and polishing a new wooden floor. I've nearly finished laying Marri boards in my sunken lounge and have been debating having them professionally finished vs. doing it myself. It's only a small job (around 22 metres square) so I was hoping I could hire a sander and tackle it on a spare weekend.

    After researching different products on the net I'm leaning towards the Bona products - specifically a coat of Bona Primer followed by two coats of Bona Mega. If anyone here has had experience with these products any helpful tips would be much appreciated, ie. how best to apply it to minimise bubbles, should I lightly sand between coats, etc.

    I'm also unsure of the exact procedure to sand the floor, ie. what grits of paper to use, etc. I've managed to gather some snippets of information here but it would be great if someone could describe the procedure. I would rather not rely on what the guy at the hire shop tells me if possible.

    Thanks in advance ..

    Gary

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  3. #2
    Join Date
    Apr 2005
    Location
    Sydney
    Age
    63
    Posts
    1,619

    Default

    I'm no flooring expert, and there's a few on these boards who could give you good advice, but I sanded a floor of mine about ten years ago now and I ended up with an average looking job. The problem was the sander that I hired. Most of the hire jobs aren't height adjustable. They ride on two wheels at the back, and you just lift the handle and they start digging in so I ended up with a pretty wavy looking finish. If you lift the handle too high then you'll dig a groove in the floor. I've seen the ones that the pros use and they're a bit longer and they have four wheels and a winding knob that controls the height. Once the height is set, they just flip a handle that lowers the sander to the same height for every pass.

    It's also advisable to go slowly on each pass. I've seen professional jobs that have ended up with tiny ripples all along the floor because they went too fast, and the join in the sanding belt cut a small indentation each time it hit the floor. If you go slowly enough, then it's hardly noticeable and sands out with a fine (big floor polisher type) disc sander. The faster you go, the further apart the ripples are.


  4. #3
    Join Date
    Dec 2003
    Location
    Frankston-Langwarrin VIC
    Age
    61
    Posts
    477

    Default

    Have a contractor do it for you.

    Hire the best one you can find.

    Expect to pay somewhere between six to seven hundred for a top, hassle free job.

    The hire equipment is not worth a knob of boiled goat ####. Don't risk it.

  5. #4
    Join Date
    Jan 2005
    Location
    Newcastle/Tamworth
    Posts
    520

    Default

    Hey Gary,

    I used the stuff from Bunnings and ended up with a result i was happy with. If seen plenty of stuffed floors by DIYers because it is not easy and takes time. I did about 150m2 of cypress in about 4 days in 8 rooms. The pros will get a better finish but their equipment is better and well maintained.

    I used the Deva seen here.

    Tips:
    prep carefully and vacuum well.
    I used 40 grit initally to get it flat, sand at 45 degrees until smooth and flat. In some rooms this took 3 or more hours of constant sanding.
    Use a 60 grit on the orbital to do the edges.
    Use a tungsten Carbide scraper to do next to the skirting.
    Then use the 40 grit with the grain to remove all diagonal scratches (1hr +)
    Then use the 60, 80, 100 sequentially with the grain.
    The pros have large orbitals to finish with that I couldn't hire locally.

    The finish will be good, and better than most DIY attempts

    good luck
    pulse

  6. #5
    Join Date
    Jan 2005
    Location
    Newcastle/Tamworth
    Posts
    520

    Default

    One more thing, use a circuit with an RCD and have a spare extension cord handy........

    cheers
    pulse

  7. #6
    Join Date
    Jan 2007
    Location
    Perth
    Posts
    2

    Default

    Thanks for the feedback so far...

    I think I'm leaning towards getting a contractor to do it now. I rang a few late yesterday and I found a very knowledgeable & friendly guy who charges only $25 per square meter. He told me he uses a Polycure solvent based finish, and applies one coat of primer followed by two top coats of gloss. I don't know a lot about this product except that I've seen it applied to Marri in a shopfront and it seemed to look fine.

    At that price I can hardly justify doing it myself, considering the cost of buying the finish and hiring equipment. I already had a bad experience with hire equipment when I laid the floor - the nailer was a real fiddly bastard and I'm not sure if it was totally suitable for the job. So Dusty & Pawnheads comments really hit home with me.

    Lastly, do you think I should be worried that this guy is only charging $25? The others I rang were charging around $28-$34 depending on the finish, however they didn't seemed to be as helpful or friendly as the other bloke.

  8. #7
    Join Date
    Jan 2005
    Location
    Newcastle/Tamworth
    Posts
    520

    Default

    by the time you hire the stuff, buy the floor punch etc you already have $200 to spend!

    For 22m2 you are probably better off.

    cheers
    Pulse

  9. #8
    Join Date
    May 2006
    Location
    sydney
    Age
    64
    Posts
    364

    Default

    Whats a knob of boiled goat #### worth ?

  10. #9
    Join Date
    Jul 2006
    Location
    Melbourne
    Posts
    25

    Default

    I think you made the right decision to get a contractor. I was also planning to do my own, did the DIY courses at bunnings and everything. However, l was extremely glad l got a contractor in to do it. The whole thing, punching, filling, sanding and 3 coats were all done in 1 day and l was back in the house within 3 days. I'm 100% sure they did a much better job than l could have done in triple that time.

    If your still worried about price then you might want to get a quote and then ask for a cash price. I saved at least $300 from my floors by doing so.

  11. #10
    Join Date
    Jan 2005
    Location
    Newcastle/Tamworth
    Posts
    520

    Default

    must I buy the goat or is BYO OK?

  12. #11
    Join Date
    Dec 2003
    Location
    Frankston-Langwarrin VIC
    Age
    61
    Posts
    477

    Default

    Quote Originally Posted by Larry McCully View Post
    Whats a knob of boiled goat #### worth ?
    Not much, really.

    It equates to something akin to floorsanding hire equipment. Which in real terms is barely worth two parts of #### all.

    If, on the other hand, you happen to get onto some Rocking Horse #### you'll be laughing, as that's stuff's rare and is worth a few bob.

  13. #12
    Join Date
    Dec 2003
    Location
    Frankston-Langwarrin VIC
    Age
    61
    Posts
    477

    Default

    Quote Originally Posted by Pulse View Post
    must I buy the goat or is BYO OK?
    You have a goat?? Cool. By all means bring it along as ownership slightly increases the value of said knob.

    However, real profits may be realised if you are able to breed and raise your own goat.

  14. #13
    Join Date
    Dec 2003
    Location
    Frankston-Langwarrin VIC
    Age
    61
    Posts
    477

    Default

    Quote Originally Posted by snoozer View Post
    Thanks for the feedback so far...

    I think I'm leaning towards getting a contractor to do it now. I rang a few late yesterday and I found a very knowledgeable & friendly guy who charges only $25 per square meter. He told me he uses a Polycure solvent based finish, and applies one coat of primer followed by two top coats of gloss. I don't know a lot about this product except that I've seen it applied to Marri in a shopfront and it seemed to look fine.

    At that price I can hardly justify doing it myself, considering the cost of buying the finish and hiring equipment. I already had a bad experience with hire equipment when I laid the floor - the nailer was a real fiddly bastard and I'm not sure if it was totally suitable for the job. So Dusty & Pawnheads comments really hit home with me.

    Lastly, do you think I should be worried that this guy is only charging $25? The others I rang were charging around $28-$34 depending on the finish, however they didn't seemed to be as helpful or friendly as the other bloke.

    You will need to have them come out and give you a firm quote. That way you can be sure of selecting the right tradesman for the gig.

    A friendly, helpful voice over the phone doesn't quite cut it for me. Meeting the dude that's going to do the work first will go a long way towards you making the right decision.

    For the record the $25 a metre is great if the guy is as good as he seems. The Polycure (top quality) products and his suggested application methods are fine. However the first coat of primer (seal) that he intends on using bleaches the timber considerably, so if your looking to maxamise the depth of colour in the Marri I'd go for three coats of Gloss. Or, to help you make up your mind have a sample of both done you will be amazed by the difference.

  15. #14
    Join Date
    Dec 2001
    Location
    kingscliff qld
    Posts
    341

    Default

    Book yourself into a motel for the night as you won't be able to stand the smell till it dries.

  16. #15
    Join Date
    Jun 2004
    Location
    Grafton, N.S.W.
    Age
    63
    Posts
    1,330

    Default

    Quote Originally Posted by Dusty View Post
    You have a goat?? Cool. By all means bring it along as ownership slightly increases the value of said knob.

    However, real profits may be realised if you are able to breed and raise your own goat.
    With all this Goat talk, Al will be getting a bit toey by now.
    I bet if you need knobs of Goat ####, Al would have truck loads .
    Hooroo.
    Regards, Trevor
    Grafton

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