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  1. #1
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

    Default Apprentice chest WIP

    I thought I'd post some pics of a WIP on a little apprentice chest.
    It's an 19th Century English/Australian style chest made from Australian Red Cedar.
    About 7" high, 6" wide.

    Mostly hand tools, but the bandsaw has been getting a workout.
    Hand cut mortice/tenons and dovetails. I'll be turning little knobs and bun feet.

    Who knows, I may be able to use it as a reference for an apprenticeship if I decide on a career change later in life

    Front frame and molded base.

    1.jpg2.jpg3.jpg

    Bottom drawer runners added.

    4.jpg

    Back frame with tiny mortice and tenons.

    5.jpg6.jpg7.jpg

    Putting the back and front together.

    8.jpg9.jpg

    Drawer runners and guides added. Sides attached.

    10.jpg11.jpg

    Fitting the drawer fronts and adding the groove for the drawer bottoms.
    The slot was too small for any of my plough cutters, so they were made with a tenon saw kerf and widened with a side rebate plane.

    12.jpg13.jpg

    Here's where I'm up to now.
    Cutting tiny half blind dovetails.

    14.jpg

    I'll post some more pics when I get some more time in the shop (unless you tell me to stop )

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  3. #2
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,549

    Default

    Keep going!
    Visit my website
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  4. #3
    Join Date
    Oct 2012
    Location
    Mango Hill, Moreton Bay Region
    Posts
    204

    Default

    what he said, so far it looks way better than I had when I started out in the real world

  5. #4
    Join Date
    Jun 2007
    Location
    North Of The Boarder
    Age
    68
    Posts
    16,794

    Default


  6. #5
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    Really nice to see this come together.

  7. #6
    Join Date
    Apr 2008
    Location
    Melbourne
    Age
    51
    Posts
    8

    Default

    Fantastic work, very interested to watch this develop!

  8. #7
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

    Default

    Thanks for the comments ....

    Things have been a bit slow as it's cold and dark when I get home from work. So the workshop's not so appealing

    I'm heading away this weekend, so not much more may be achieved in the near future.
    There is a lathe where I'm heading, so I may be able to turn the knobs and bun feet.

  9. #8
    Join Date
    Dec 2008
    Location
    Adelaide, SA
    Posts
    962

    Default Apprentice chest WIP

    Sorry I'm a bit confused. It's only 7" High (175mm) x 6" wide (150mm)? It looks bigger than that.

  10. #9
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

    Default

    Quote Originally Posted by johnredl View Post
    Sorry I'm a bit confused. It's only 7" High (175mm) x 6" wide (150mm)? It looks bigger than that.
    It was only a guess whilst sitting behind a computer screen . The larger drawer fronts are 160mm wide.
    So maybe closer to 8" x 7"

  11. #10
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

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    I managed to turn some knobs and bun feet this weekend.

    I'm a bit out of practice with the lathe. This took some time and I ended up breaking about four for each one completed.
    The tools need to be very sharp, and a soft touch is needed.
    I think there's one knob that I'll redo.

    1.jpg2.jpg3.jpg

  12. #11
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

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    I found some time today to assemble the top drawers.
    This is fiddly business

    Cutting out the back of the drawers and a dry fit.

    1.jpg2.jpg3.jpg

    The glue-up. I left the runners over sized so that I can trim them down for a good fit.

    4.jpg5.jpg

    I also dimensioned the cedar board that I'm planning to use for the top. I looked for something with a bit of figure.

    6.jpg

  13. #12
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

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    Finished the top drawer bottoms and set the top drawers.
    Took a bit of tweaking with chisels and a bull nose rebate plane for the runners, and block planes for the sides.
    They're sitting well now. I'll put drawer stops at the back as there's not much room at the front.

    1.jpg2.jpg

    The larger drawers are now made and are just waiting for the glue up.

    3.jpg

    Not far to go now.

  14. #13
    Join Date
    Jul 2005
    Location
    Toowoomba Qld.
    Age
    65
    Posts
    2,792

    Default

    Hi Thumbthumper,
    Looks great, and nice photos

    Cheers,
    Andy
    Andy Mac
    Change is inevitable, growth is optional.

  15. #14
    Join Date
    Feb 2008
    Location
    Canberra
    Posts
    788

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    A few more things were achieved this weekend.

    I decide to make some glue blocks to strengthen the side panels. I'll use them for the top too.
    The sides (and eventually the top) are only glued on because I didn't want any nail holes.

    2.jpg3.jpg

    I've assembled the middle and bottom drawers, tweaked them, and given them their first coat of shellac.

    4.jpg5.jpg6.jpg

    I've trimmed the dowels on the bun feet and checked the fit in a strip of cedar.
    I cut the strip into four blocks, rounded over the front blocks and glued them onto the base.

    7.jpg8.jpg

    I shaped the molding on the top with a narrow shoulder plane and a small hollow plane.

    9.jpg10.jpg

    Not much more to do now.
    I need to glue on the top, set the drawer stops, glue in the bun feet and drill the drawer fronts for the knob dowels.
    I'll fit the back panels after this.
    I'm presently polishing the drawer fronts. The case will get it's first coat of shellac soon.

    Thanks for looking

    Stu

  16. #15
    Join Date
    Jun 2007
    Location
    North Of The Boarder
    Age
    68
    Posts
    16,794

    Default

    Coming along nicely

    I hope the tea towel cleans up well or could be dishes will not be dried for a while. They do make good work area covers don't they

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