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  1. #1
    Join Date
    Jan 2009
    Location
    near Cooyar, (Toowoomba-ish), Qld
    Age
    59
    Posts
    221

    Smile Carpenters Tool Chest

    HI Folks,
    I've never done one of these before, but made it as a 40th birthday present for my brother-in-law who does a bit of handyman stuff & would like to get into a bit more of it.

    I started with the lid, and sized it to suit a handsaw & a tenon saw.
    The base was to take a 7" circular saw at one end & a drill &/or jigsaw under the sliding tray (or anything, really).
    The end stop slots at the left are for wood chisels.
    The holes in the back of the tray are for pencils or spade bits or whatever.

    The timber was all old hoop pine from our kitchen, pulled out before we gyprocked it, and the handles were abit of silky oak from a tree we cut up years ago. I designed a clamshell file, with grooves to suit my fingers, and cut them on the CNC router then hollowed underneath with a linisher/belt sander.

    The ornamental monogram & chisels on the front were in some lovely hard spotted gum offcuts I had. (aided by the cnc router). The brass hinges were salvaged from old QR railway carriage doors from Wulkuraka, near Ipswich, back in about 1980-81.

    No tek-screws were used- all slotted countersunk brass or steel screws, & a few brads & exterior aquadhere. Plywood base. The idea was to spend no extra money on it-but I bought the chain & latches. It was actually really nice using the old screws. (I had a small supply of 12 & 14 gauge brass ones.)

    I don't know if this is the right place for this, but happy looking anyhow!

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  3. #2
    Join Date
    Jan 2009
    Location
    near Cooyar, (Toowoomba-ish), Qld
    Age
    59
    Posts
    221

    Default

    Oh, I forgot to say I worked out the height of the sides by just using two heights of the chamfer board with the beaded edge on the inside.
    Last edited by Stewey; 29th January 2011 at 03:05 PM. Reason: typo

  4. #3
    Join Date
    Jul 2004
    Location
    Laurieton
    Posts
    2,251

    Default

    I think your BIL is going to like this tool box. Very nice.
    Bob

    "If a man is after money, he's money mad; if he keeps it, he's a capitalist; if he spends it, he's a playboy; if he doesn't get it, he's a never-do-well; if he doesn't try to get it, he lacks ambition. If he gets it without working for it; he's a parasite; and if he accumulates it after a life time of hard work, people call him a fool who never got anything out of life."
    - Vic Oliver

  5. #4
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    That is one spiffy toolbox! Well done.

  6. #5
    Join Date
    Jan 2009
    Location
    near Cooyar, (Toowoomba-ish), Qld
    Age
    59
    Posts
    221

    Default

    Thanks.
    Here is a bit of detail on the routing of the handles. It took a little bit of thinking to create the 3D file from which to rout them...


  7. #6
    Join Date
    Jun 2009
    Location
    Eaton Western Australia
    Age
    72
    Posts
    133

    Smile

    Quote Originally Posted by Stewey View Post



    I don't know if this is the right place for this, but happy looking anyhow!

    No this is not the right place for this My place would be far more desirable.

    Fantastic work and great look, Thanks for the post.

  8. #7
    Join Date
    Jul 2005
    Location
    Toowoomba Qld.
    Age
    65
    Posts
    2,792

    Default

    Hi Stewy,
    Nice work, great tool chest with some creative input and recycling!!

    Cheers
    Andy Mac
    Change is inevitable, growth is optional.

  9. #8
    Join Date
    Mar 2008
    Location
    Lambton, Newcastle, NSW, Australia
    Posts
    4,957

    Default

    Nice job, he will be happy with that I'm sure.
    Instagram: mark_aylward
    www.solidwoodfurniture.com.au


    A good edge takes a little sweat!!

  10. #9
    Join Date
    Aug 2005
    Location
    Gladstone, QLD
    Age
    71
    Posts
    478

    Default

    Well done your BIL will be ever so grateful. I liked also the detail photos of how you routed the handles. Thanks for sharing

  11. #10
    Join Date
    Jan 2009
    Location
    near Cooyar, (Toowoomba-ish), Qld
    Age
    59
    Posts
    221

    Default

    Thanks for the compliments.
    The handles, although CNC-routed, were still done here at home, and were still created to fit 'my' hands, and were not any off-the-shelf 3D purchasable file. I think I spent about 45 minuted creating the 3D file before routing it-or maybe an hour. It was morphed as I kept thinking up improvements to the original hollowed semicircle I started out to design & make.

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