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  1. #16
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    Well after two days out because of my back I eventually got to assemble the base this morning.


    Marking the tenons to cut a mitre on the ends of all the rails. I've also sanded everything ready for glue up.




    Cutting the mitres on all the rails.




    Starting the glue up, the third clamp is just to make sure everything is level, one side glued up, the other just dry fitted.





    Glue up and assembly done, I prefer to do the assembly on my table saw top to make sure there is no wind from one side to the other, of course it makes it 100% sure all the legs are level

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  3. #17
    Join Date
    Feb 2009
    Location
    Oxenford
    Age
    31
    Posts
    202

    Default

    Looking good, now to start the board?
    Michael

    If you cant fix it with a hammer, you have an electrical problem...

  4. #18
    Join Date
    Jun 2007
    Location
    North Of The Boarder
    Age
    68
    Posts
    16,794

    Default

    Taking Notes LN

  5. #19
    Join Date
    Feb 2007
    Location
    blue mountains
    Posts
    4,890

    Default

    As always LN you'rs are worth watching. Should be up there on the day.
    Regards
    John

  6. #20
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    Cutting the two drawer fronts.

    Yes cutting two fronts for one drawer for the upper part of the table. The fronts were all sized and sanded along with the two sides before cutting.



    Glue up of two fronts finished. Just after this pic I also cut the fronts and sides to length, cutting the mitres on my compound mitre saw.


    I would have carried on today but we got family visiting so I got forced out of the workshop to go sight seeing.....

  7. #21
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    Cut some biscuits in the mitred sides and did a glue up I used so many clamps I had to break out Steve Maskery's unique square to test how square it was from the inside of the glue up as I couldn't do my normal diagonal measuring using a tape.




  8. #22
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    The bottom of the drawer unit is 3/8" maple veneered mdf and is simply glued on directly to the frame of the drawer unit. But as I only had 1/2" I had to thin it down to 3/8" using my belt sander. In the first pic you can see two pieces of scrap in the foreground which when thicknessed will become the moldings.




    After thicknessing to 1/2" they were passed over a 1/4" radius cutter on my table router to make a half round, then this was cut off on the table saw leaving perfect half moon moldings for edging the mdf base.



    Ripping off the half moon molding


    Molding pinned and glued in place


    All the moldings applied, You may have noticed the varnish on the mdf, well I only had some mahogany stain varnish but I thought it more prudent to seal the mdf before it gets a chance to warp. :lol:

  9. #23
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    Drawer runners and gussets fitted



    A close up of a drawer runner




    Close up of a gusset. The drilled hole in the gusset is to fix the top, directly below that hole in the bottom of the unit is another larger hole enabling me to get to the screws when I position the top.




    Directly below the left hand clamp head you can see the larger hole that will allow me to fix the top on later.

  10. #24
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    Fitting the legs to the top


    Holes drilled to take the base, (the unit is upside down) the big holes are the ones to get a screwdriver through to attach the top.




    The drawer unit gets screwed to the legs.




    Starting The Drawer

    Half blind dovetails started. Extreme care needed on the length of the drawer because it has two fronts to line up, so using half blind dovetails adds to the chaos.




    Two down, another six to go.




    Dry fitting the first joint, three more to go.

  11. #25
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    All four corners done and here I'm dry fitting the sides to the fronts.



    Grove dado or housing joint call it what you like cut in all the four sides for the bottom panel, using the router table. The grove on the fronts are blind so you can't see them when assembled.



    All glued up and ready for a sanding.



    Sanded and in place, I added a chamfer to the lower edge and sides of the front to give the illusion of a gap all round.

  12. #26
    Join Date
    Feb 2008
    Location
    Deloraine Tasmania
    Age
    59
    Posts
    1,092

    Default

    Very nice nibbo. good clean corners & neat half blinds. This is gonna be a real piece of work.
    I'm really enjoying the picture show too so keep em coming!

  13. #27
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    You do a lot is such a short time. At least to me it seems to be a short time.

  14. #28
    Join Date
    Mar 2007
    Location
    Munruben, Qld
    Age
    83
    Posts
    10,027

    Default

    Coming along nicely. Great work and great pics.
    Reality is no background music.
    Cheers John

  15. #29
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    Great work and a great WIP LN. Looking forward to the finished Article.

  16. #30
    Join Date
    Nov 2007
    Location
    Cornwall UK
    Posts
    197

    Default

    I'm at a point now to add some string inlay to the sides and I'm undecided if not to add lipping in contrasting wood around the drawer fronts.

    Adding the lipping is going to hide the half blind dovetails Then thinking about it it all about the aesthetics of what it looks like with the drawer shut

    No going back the deed is done

    Once upon a time it was part of the drawer fronts


    Now the deed is done so no going back

    Rebated all around the drawer fronts ready to take a holly or sycamore lipping.

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