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  1. #1
    Join Date
    May 2006
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    Default Handling and storage of 1200 by 2400 sheets

    With a small workshop that has a 2.2 m ceiling height and a ageing back, I had to make it easy for me when handling sheet material. It's probably been done before in one way or another, anyway I thougt I'd still share it with you. Although the contraption that tilts the boards is a prototype, it still works well. The sides of the storage unit can be readily pulled out.
    Zelk

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  3. #2
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    Jul 2005
    Location
    Victoria
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    Thumbs up

    Zelk, thumbs up for that excelent idea Tell me, how high up is the hinge/pivot point?

  4. #3
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    The pivot point is about 4cm above the center of the 1200 mm board (when vertical). Both contraptions are matched in height to aid tranfering boards form one to another. Handling height also works for the table saw and bench.
    Zelk

  5. #4
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    Aug 2002
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    Melbourne, Victoria
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    Default

    Excellent one - definitely for handling those sheets on your own. My next project that needs them (large sheets) will have making one of these as one of the first steps!
    "Clear, Ease Springs"
    www.Stu's Shed.com


  6. #5
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    Default

    What a great thing!! I love the fact that you can tilt and slide your sheet onto your bench .. no more crushed corners on the sheets. Well done.

  7. #6
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    Default

    Thanks Guys,
    I just got tired begging my wife for help.
    Zelk

  8. #7
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    Dec 2005
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    Emerald, QLD
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    Default

    Good one Zelk. I remember seeing an article years ago with a similar setup but the pivot section extended up higher and could be locked horizontal so the sheet could be cut up on the carrier.
    Your storage rack is similar to mine except I have an 'A" frame arrangement in the middle for the sheets to lean against so you can tip them straight off onto a bench or whatever instead of sliding them out the end.
    (Yours is also far better constructed than mine!!)
    .
    Updated 8th of February 2024

  9. #8
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    [quote=TTIT;373178]Good one Zelk. I remember seeing an article years ago with a similar setup but the pivot section extended up higher and could be locked horizontal so the sheet could be cut up on the carrier.

    If cutting the sheet on the carrier, you could imagine the sheet as well as part of the carrier being cut, unless they have figured away around this.
    Zelk

  10. #9
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    Nov 2004
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    Port Pirie SA
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    6,908

    Default

    Bloomin good idea mate!

    Do you use a wheel trolley to help move the sheets about, seen one of my friends using one for wheeling several sheets of gyproc at a time through houses.
    Its just 3 bits of wood about 600mm long made into a "c" section one end is blanked off, has a axle at a 1/3 postition to hold some 150mm rubber wheels, you just lift one end of the sheet into the c section and pick up the other end and push it about.
    ....................................................................

  11. #10
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    Default

    Thanks Harry,
    I have another device that helps me bring 'particleboard deliveries' from the front of the house to the back, it also is on wheels and still needs some refining.
    The tilting contraption is great, since it's on castors, I can move a full sized sheet horizontally or vertically around the workshop. It's important to have good multidirectional castors and not much scrap on the floor.

  12. #11
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    Feb 2005
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    East Bentleigh, Melbourne, Vic
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    4,494

    Default

    Quote Originally Posted by Bleedin Thumb View Post
    What a great thing!! I love the fact that you can tilt and slide your sheet onto your bench .. no more crushed corners on the sheets. Well done.
    Yes, good idea - and don't you just hate those crushed corners :mad:

  13. #12
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    Default The Mk II version

    Not sure what happened to the earlier photos in this thread, but anyway, following photos show the Mk I and the MK II versions.

    Mk II has storage for sheet material offcuts, beefier wheels and of course is 'more attractive'. The MkII is now perfectly designed, in terms of height, to suit the sheet storage stand, the panel saw and workbench.

    The sheet storage stand is hinged at one end. The stand swings out easily when needed, high rated castors are essential.

    Zelk

  14. #13
    Join Date
    May 2003
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    Fantastic idea Zelk!! Well thought out and executed Greenie all for you comin up!

    Shane
    Believe me there IS life beyond marriage!!! Relax breathe and smile learn to laugh again from the heart so it reaches the eyes!!


  15. #14
    Join Date
    Jan 2007
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    Grange, Brisbane
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    Default

    Oh, there is so often a simple, elegant solution to the most common problems! I spend hours struggling with full sheets in small spaces - my ceiling is 1950mm, and each sheet has to go around a corner before it gets to the bench. Your tilting cart will make my life so much easier.

    Added to the list of good stuff to do.

    Cheers!
    Cheers, Richard

    "... work to a standard rather than a deadline ..." Ticky, forum member.

  16. #15
    Join Date
    Jul 2007
    Location
    Adelaide
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    25

    Default

    Thanks for re-posting the photo's. You may have provided an elegant solution to a couple of materials handling issues I have Zelk.. Thanks.

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