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  1. #1
    Join Date
    Jan 2005
    Location
    Campbelltown NSW
    Age
    77
    Posts
    335

    Default Battery Substitution

    About nine years ago I purchased an 18V Aldi 3 piece pole hedger. Recently it has been playing up and only running for around 20 seconds before cutting out. Given its age I suspect the battery is end of life. Making enquires Aldi have changed their battery design so that is out. Maybe a repack then? Nope, dead end there too.


    Ok, I have some 18 volt Ryobi garden tools and batteries, I’ll splash and buy a new one. I go down to the purveyor of these tools and on trying it out it was so long and heavy that I couldn’t control it well enough to be safe.


    Back home I mulled it over as to how could use a Ryobi battery. I had a couple of dodgy designs before coming up with this solution. The problem is how to secure the battery. I had a spare Ryobi charger which secures the battery. I isolated the electronics in that, stripped the batteries and electronics from the Aldi battery box and ended up with this. It ain’t pretty but it works.

    BDB12DD7-81FB-477D-920E-4B5A8908B164.jpeg
    118176DE-7169-4F0B-989A-BC3F50F6D9B3.jpeg 9DAD5500-B7B9-4143-83D3-47CEBC76E50E.jpeg

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  3. #2
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,549

    Default

    Good to see someone fighting back against planned obsolescence.
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  4. #3
    Join Date
    Jan 2003
    Location
    Osaka
    Posts
    909

    Default

    Don't know if this helps, but I recently bought a secondhand Bosch cordless drill. After it arrived, I put the battery in, pulled the trigger, seemed to have plenty of power, so put it away.

    Last week I dug it out to see how long it would run. About 2 minutes before it cut out. Spare battery was better, but not much. A bit miffed, I downloaded the manual to get an idea of the specs, charge time, etc. Found a section detailing what to do when the battery is stored for a long time - and noted the symptoms would be similar to what I had, short charge time, short run time. Procedure says to run the battery FLAT, then charge. Rinse and repeat 5 or 6 times. (of course let them cool between steps)

    At the end of this, I get about 30 minutes of runtime, and charging takes around 35. A bit down from new, but more than usable. These are NiCds, so similar procedure might apply if yours are too.
    Semtex fixes all

  5. #4
    Join Date
    Jan 2005
    Location
    Campbelltown NSW
    Age
    77
    Posts
    335

    Default

    For NiCad batteries that sounds like procedure for avoiding NiCad memory effect such as you described. My battery was a Lithium Ion and I suspect given its age that one or more cells were failing under load.

    Lithium Ion batteries can also suffer from a problem where they won’t charge if the voltage falls below a certain threshold.

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