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  1. #1
    Join Date
    Dec 2005
    Location
    Emerald, QLD
    Posts
    4,489

    Default A better bandsaw sled (better than my last!!)

    Too many scary episodes using the bi-metal 1-1/3tpi bandsaw blades to break down round and odd shaped logs so I finally got around to making a better sled that keeps my pinkies out of the way and holds the victim securely. The idea was to make something better than the old 'V' block for holding round sections but also make it versatile enough for all sorts of cuts.
    Very happy with the end result although there are a couple of things I would change on the next one.
    Pic 1. What it replaces - the old 'V' block and the heavy, slow and awkward sled.
    Pic 2. The new sled.
    Pic 3. Cutting a round section - ever so safely!!!
    Pic 4. Taking a slice off one side...
    Pic 5. ...taking the next side off to make it ready for slicing against the rip fence.
    Pic 6. Even awkward shaped things like root-balls are a breeze now

    Bigger pics and the full story are on my website here!
    .
    Updated 8th of February 2024

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  3. #2
    Join Date
    Oct 2007
    Location
    vic clayton
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    1,042

    Default

    looking good noice
    Some people are like slinkies - not really good for anything, but they
    bring a smile to your face when pushed down the stairs .

  4. #3
    Join Date
    Jun 2007
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    North Of The Boarder
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    16,794

    Default

    Vern a great jig all round if you do not mind I'll attempt to make one at some stage.

  5. #4
    Join Date
    Sep 2002
    Location
    Minbun, FNQ, Australia
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    66
    Posts
    12,881

    Default

    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

  6. #5
    Join Date
    May 2008
    Location
    BELL POST HILL, 3215
    Age
    87
    Posts
    2,332

    Default The Sled.

    Hi Vern,
    You are certainly a clever fellow.
    That is a great idea, only thing is my Saw is only 14in. & I don't have the room to do that.
    Regards,
    issatree.
    Have Lathe, Wood Travel.

  7. #6
    Join Date
    Jul 2005
    Location
    Flinders Shellharbour
    Posts
    5,693

    Default

    , wicked looking bandsaw blade tho'
    Inspiration exists, but it has to find you working. — Pablo Picasso


  8. #7
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up


  9. #8
    Join Date
    Jan 2010
    Location
    Melbourne
    Posts
    2,636

    Default

    I can only dream of a setup like that! Great job

    You've got me wondering though. In pic 5, the vertical, yellow, square section looks like it's going to get in the way of the blade (if I lean my head to the right a little). Is this so?
    -Scott

  10. #9
    Join Date
    Apr 2005
    Location
    Nerang Queensland
    Age
    66
    Posts
    10,766

    Default

    Nice looking kit there Vern

    Do you have any trouble with the friction of the rig on the table when you have a decent log on it?

    The only problem I see with this, is the loss of valuable throat depth. I am still using wedges to hold my logs, certainly not as safe as yours, and yours is sure to provide a straighter line too. But I keep running short of throat as it is
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

  11. #10
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,794

    Default

    Slick!

  12. #11
    Join Date
    Dec 2005
    Location
    Emerald, QLD
    Posts
    4,489

    Default

    Thanks for the comments Guys
    Quote Originally Posted by sjt View Post
    I can only dream of a setup like that! Great job

    You've got me wondering though. In pic 5, the vertical, yellow, square section looks like it's going to get in the way of the blade (if I lean my head to the right a little). Is this so?
    Optical distortion I reckon - there's 6mm clearance to the blade. I was going to take it closer but with the 'zero clearance' stick glued along the side, it has support below and only needed to stop rotation of the timber.

    Quote Originally Posted by dai sensei View Post
    Nice looking kit there Vern

    Do you have any trouble with the friction of the rig on the table when you have a decent log on it?
    There seems to be less friction with this rig than the last and I'll keep the bottom surfaces waxed if it starts dragging. Certainly slides easier than the timber itself!

    Quote Originally Posted by dai sensei View Post
    The only problem I see with this, is the loss of valuable throat depth. I am still using wedges to hold my logs, certainly not as safe as yours, and yours is sure to provide a straighter line too. But I keep running short of throat as it is
    That was always my dilemma with my old saw too which was one reason I wanted something better than the 'V' block which wasted so much cutting height (ie: the bigger the log the higher it sat in the 'V'). This rig only uses 22.5mm which isn't a lot to forfeit for the speed and safety gained.
    I had a lot of plans in my scone for an adjustable type of 'V' clamp that would only waste 3mm of cutting height but decided it was too much work for such a limited purpose tool - this rig just does so much more for me
    .
    Updated 8th of February 2024

  13. #12
    Join Date
    Feb 2010
    Location
    Eugene, OR USA
    Posts
    322

    Default

    What kind of band saw is that one?

    robo hippy

  14. #13
    Join Date
    Jan 2009
    Location
    Perth
    Posts
    1,257

    Default

    Hello Vern
    Very impressive! I also looked at your fabulous website again for more detail. I reckon a video or two of it operation would help me, if possible,
    Cheers
    Willy
    Jarrahland

  15. #14
    Join Date
    Mar 2007
    Location
    Munruben, Qld
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    83
    Posts
    10,027

    Default

    Great looking jig.
    Reality is no background music.
    Cheers John

  16. #15
    Join Date
    May 2007
    Location
    North of the coathanger, Sydney
    Age
    68
    Posts
    9,417

    Default

    impressive

    I'll make one when I can convince the exchequer that a bigger bandsaw is a vital necessity
    regards
    Nick
    veni, vidi,
    tornavi
    Without wood it's just ...

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