Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Page 1 of 2 12 LastLast
Results 1 to 15 of 29
  1. #1
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default A new Dovetail Saw

    This was made as a present, I have to say it was a struggle from start to finish. I will spare the gory details and just present the results.
    The brass back is slotted using a setup described here

    http://www.backsaw.net/cpg/displayim...album=20&pos=1

    The rest of the process, I will do a proper write up one of these days.



    This one is taken from the scanner



    I re-did the screws between those two pics, the last one, I just linished flush (yes I know!) , the top pic I was trying for a more polished look on the screws, didn't really work out.

    I cut the teeth 17tpi (just marked direct from ruler in 1/16ths) this is finer than I have been doing (usually 12-14 tpi)

    Also I went a lot narrower on the blade height and gave it a bit of cant (taper).

    The wood is walnut. The finish is shellac and wax

    I now have to do a couple in Sheoak. (love making saws! very satisfying!)

    Regards
    Ray

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Age
    2010
    Posts
    Many





     
  3. #2
    Join Date
    Jan 2005
    Location
    Melbourne
    Age
    65
    Posts
    11,997

    Default

    Very nice work Ray, congratulations.

  4. #3
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,827

    Default

    Hi Ray

    Beaut looking saw.

    Those are not split nuts, so how are they tightened-loosened?

    Length of blade?

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  5. #4
    Join Date
    Feb 2003
    Location
    back in Alberta for a while
    Age
    68
    Posts
    12,006

    Default

    very nice Ray


    ian

  6. #5
    Join Date
    Jan 2006
    Location
    Victoria
    Posts
    999

    Default

    Wow Ray, beautiful saw. Great present!

    You can't beat walnut

  7. #6
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    Great workmanship Ray!

    The only toolmaking I have ever done was at school! A mallet from Tallow wood,a small metal tri-square, a gadget to find circle centres and a marking gauge. 46 years on and I have lost the marking gauge but still make use of the others.

  8. #7
    Join Date
    Oct 2006
    Location
    Melbourne
    Posts
    5,271

    Default

    A beautiful saw indeed. What thickness is the blade? I've not seen Walnut that looks like that; what variety is it?
    .
    I know you believe you understand what you think I wrote, but I'm not sure you realize that what you just read is not what I meant.


    Regards, Woodwould.

  9. #8
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default

    Quote Originally Posted by derekcohen View Post
    Hi Ray

    Beaut looking saw.

    Those are not split nuts, so how are they tightened-loosened?

    Length of blade?

    Regards from Perth

    Derek
    Hi Derek,

    I have been trying different methods of making split nuts, these ones are made with 3/16" threaded brass rod and 1/2" brass rod. (the screwdriver slot is on the other side)
    The technique is based on Leif Hansen's "poor boy split nuts "http://www.norsewoodsmith.com/node/108

    The second set I made (after stuffing up the first set) I left slightly long and just linished flush with the handle. I would prefer not to do it that way, so I'm still looking for improvements..

    The saw plate is 9" long and 1 1/2" under the back at the heel, 1 1/4" under the back at the toe.

    Filed 17tpi rip 0 rake and 3 thou set either side. It has a very balanced feel to it, and starts easily and cuts nicely.

    It's now somewhere over the pacific, at 30,000 ft. (in the back of santa's 747)

    Regards
    Ray

  10. #9
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default

    Quote Originally Posted by Woodwould View Post
    A beautiful saw indeed. What thickness is the blade? I've not seen Walnut that looks like that; what variety is it?
    Hi Woodwould,

    The blade is 20 thou 1095 spring steel, from these guys
    http://www.victornet.com/cgi-bin/vic...%3A1523%2C1524

    The walnut is Australian grown English walnut, grown up near Mansfield. They graft the English walnut onto Black Walnut stock, this is a bit from some highly figured gunstock rejects.

    Stay away from the Black Walnut, but grab the figured English Walnut when you get a chance!

    Regards
    Ray

  11. #10
    Join Date
    Oct 2006
    Location
    Melbourne
    Posts
    5,271

    Default

    Quote Originally Posted by RayG View Post
    The walnut is Australian grown English walnut, grown up near Mansfield. They graft the English walnut onto Black Walnut stock, this is a bit from some highly figured gunstock rejects.
    Quote Originally Posted by RayG View Post

    Stay away from the Black Walnut, but grab the figured English Walnut when you get a chance!<o></o>

    Regards<o></o>

    Ray
    <o></o>

    I used to buy European Walnut which around Dargo and from several Walnut farmers around the Bright area (in fact all along the Ovens <st1>Valley)</st1>. The varieties grown for their nuts are of European origins (juglans regia) and are grafted onto Black Walnut (juglans negra) root stock as it's a more vigorous grower

    I thought initially, because of the wriggly grain, your handle was made from one of the Australian Eucalypt pseudo walnuts and I was asking with tongue in cheek. I recognise the wood in your handle now as being Black Walnut rootstock. Rootstock has predominantly tight wriggly grain with immense strength and flexibility - hence it is so sought after for gun stocks

    I used to cut Black Walnut roots into gun stock blanks and sell them in Europe, the <st1:country-region w:st="on">UK</st1:country-region> and the US. As the farmed hybrids stop producing fruit, they're usually removed and new stock is planted. Only about one in three butresses produce usable gunstock blanks, so it's a very laborious job extracting the good stuff. However, they produce heaps of saw handle and other tool handle sized wood.<o></o>

    I used to keep the timber from above the graft for furniture. I described a Walnut tea table in another thread that I made from Dargo and Bright juglans regia. It is quite rightly called the King of Woods or Bois Royale in France (in fact although 'bois' is French for wood, 'Bois' often refers specifically to Walnut in many texts of the seventeenth and eighteenth centuries.
    .
    I know you believe you understand what you think I wrote, but I'm not sure you realize that what you just read is not what I meant.


    Regards, Woodwould.

  12. #11
    Join Date
    Feb 2007
    Location
    blue mountains
    Posts
    4,891

    Default

    Ray,
    Just a moment while I wipe my chin. That is so good.
    I have been cleaning up old saws of late and find myself toying with the idea of making a tennon saw with rip teeth. Is the brass just pressed on or is there some kind of fix.
    Regards
    John

  13. #12
    Join Date
    May 2007
    Location
    Melbourne
    Age
    58
    Posts
    832

    Default

    Ray,
    lovely work. Stunning tools you are making there. Keep it up.
    all the best
    Kevin

  14. #13
    Join Date
    Nov 2007
    Location
    Melbourne
    Posts
    1,139

    Default

    Quote Originally Posted by RayG View Post
    This was made as a present...

    Also I went a lot narrower on the blade height and gave it a bit of cant (taper).
    The wood is walnut. The finish is shellac and wax

    Regards
    Ray
    Ray,
    you are going to make someone very happy in a week or so...that is a lovely little saw.
    Once the madness subsides, I'll have to get onto a SAW, I have a "snappy" design running around in my head! Can't wait to see if it works??

    Regards,
    Peter

  15. #14
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default

    Quote Originally Posted by Woodwould View Post
    [color=black][font=Arial]<o></o>

    I used to buy European Walnut which around Dargo and from several Walnut farmers around the Bright area (in fact all along the Ovens <st1>Valley)</st1>. The varieties grown for their nuts are of European origins (juglans regia) and are grafted onto Black Walnut (juglans negra) root stock as it's a more vigorous grower

    I thought initially, because of the wriggly grain, your handle was made from one of the Australian Eucalypt pseudo walnuts and I was asking with tongue in cheek. I recognise the wood in your handle now as being Black Walnut rootstock. Rootstock has predominantly tight wriggly grain with immense strength and flexibility - hence it is so sought after for gun stocks

    I used to cut Black Walnut roots into gun stock blanks and sell them in Europe, the <st1:country-region w:st="on">UK</st1:country-region> and the US. As the farmed hybrids stop producing fruit, they're usually removed and new stock is planted. Only about one in three butresses produce usable gunstock blanks, so it's a very laborious job extracting the good stuff. However, they produce heaps of saw handle and other tool handle sized wood.<o></o>

    I used to keep the timber from above the graft for furniture. I described a Walnut tea table in another thread that I made from Dargo and Bright juglans regia. It is quite rightly called the King of Woods or Bois Royale in France (in fact although 'bois' is French for wood, 'Bois' often refers specifically to Walnut in many texts of the seventeenth and eighteenth centuries.
    Hi Woodwould,

    I think you may be right, I have both Black Walnut and English Walnut, and they could well have been mixed up. Some pieces are from higher up in the tree, crotch figure and some nice marbled figure, they are definitely English Walnut, but lower down the tree, some bits could be either, depending on if it was cut above the graft or below.

    I chose that particular piece because it had some nice colour variation. Walnut is one of those varieties that seemingly has infinite variety, incredible figure that just begs to be made into something, I guess that's why we like working with wood.

    Regards
    Ray

  16. #15
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default

    Quote Originally Posted by orraloon View Post
    Ray,
    Is the brass just pressed on or is there some kind of fix.
    Regards
    John
    Hi John,
    Just press fit, after slotting the brass I clamp it up in a vise and close it a little. I know that some use epoxy, and I see nothing wrong with that, the claim is that epoxying the back to the blade makes for a stiffer back. Not sure if that's true, but as long as the back can be removed later if desired, I see no problem with glue. I just don't do it.

    Regards
    Ray

Page 1 of 2 12 LastLast

Similar Threads

  1. Is a Glued Dovetail Joint Stronger Than An Unglued Dovetail
    By echnidna in forum WOODWORK - GENERAL
    Replies: 15
    Last Post: 29th July 2006, 10:03 PM
  2. dovetail jig
    By AJcairns in forum WOODWORK - GENERAL
    Replies: 11
    Last Post: 2nd August 2005, 09:35 AM
  3. To dovetail saw or not to dovetail saw...
    By Shannon in forum WOODWORK - GENERAL
    Replies: 11
    Last Post: 8th May 2005, 11:27 AM
  4. dovetail jig
    By Arthur Alchin in forum ROUTING FORUM
    Replies: 15
    Last Post: 23rd August 2002, 10:18 AM
  5. Dovetail Jig
    By Roger Peine in forum ROUTING FORUM
    Replies: 2
    Last Post: 25th May 2001, 12:43 AM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •