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Thread: Finger joint jig
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11th September 2005, 12:16 PM #1Still learning ..
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Finger joint jig
Recentyl I was asked to make severl 'cheap' storage boxes. Deciding to make them out of 12mm MDF I set about thinking of the jointing to use. Having a Gifkins dovetauil jointer I tried this but as those with far greater experience than I will testify MDF doesn't do this very well so I tried finger joints. I made a jig many moons ago for the router with an index pin but this also didn't work very well so I put the thinking cap back on. I came up with version 1 of the jig.
I was going to use an inverted flush bearing bit (first thumbnail) (http://www.timbecon.com.au/productse...archBox=pf-635) but in order for the jig to work I had to make the base plate thicker so that I could adjust the cutting depth for different thicknesses of stock. I used a half inch aluminium comb from a blind dovetail jig I have seldom used to make a 19mm thick Jarrah copy. Through trial and error I found that I could cut only one finger at a time, rough cut with the bandsaw, chisel out the waste and then use the router to tidy up to exactly half inch. Although time consuming this worked well but it was a bit of a hit and miss where to place the stock to cut the second half of the joint. There was also a bit of fiddling with the joint to make it an acceptable fit (both finger and recess were identical size and the joint was a bit tight).
Knowing I could do better I thought again and the obvious struck me. The Gifkins jig had a double side so I would design one that had a double side, cut one half of the joint on one side then used the other side for the second half. I approached a firm that cuts aluminium here in the 'Rat' and they cut out my design (second thumbnail) and I used this to try and create a Jarrah template as berore. However, no matter how carefully I tried it ended up with already cut fingers breaking off as the grain was orientated long ways.
Getting frstrated I had another 'brain wave'. I ripped some Jarrah stock to a little over half inch and then used the drum sander to get them to be half inch puls or minus 0.005 inch. I then cut them into 5 inch lenghts and stagger glued them alternate ways so that the finished comb is 8inches across (third thumbnail). I have used a flat file to take a poomteenth of an inch from both sides of the fingers ON ONE SIDE ONLY. Agian stealing an idea from the Gifkins I made a slide and cantral protion so that the jig is shown complete in thumbnails 4 & 5.
I have used it for a week now and it cuts beautifully in 'proper wood' but there is still the need to adjust one side of the jont as the spinning router bit tend to undercut this side. But I can make a complete box in under 10 minutes. I am going to investigate using a smaller router bit and bearing to see if I can eliminate the undercut by coming from behind on this side.
I now have to think of a use for this aluminium template...
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11th September 2005 12:16 PM # ADSGoogle Adsense Advertisement
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11th September 2005, 10:12 PM #2
Questions:
Why don't you use the ali template and attach it to the Gifkins jig proper? The jarrah is going to move all the time.
Why can't you use mdf with the Gifkins to cut DT's? I made a couple of test boxes out of mdf when testing designs and they joint perfectly?
(Getting onto soapbox)
I feel that you've got a bit of gall to publicly post a rip off of a patented item. I feel it is irresponsible for you to do this.
(Getting down from soapbox)Greatest Movie Quote Ever: "Its good to be the king!"____________________________
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12th September 2005, 10:32 PM #3Still learning ..
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Gazaly,
Replies to your questions:
>Why don't you use the ali template and attach it to the Gifkins jig proper? The jarrah is going to move all the time.
The aluminium template is too thin to allow thin stock to be used so I needed a thicker base.
>Why can't you use mdf with the Gifkins to cut DT's? I made a couple of test boxes out of mdf when testing designs and they joint perfectly?
I tried at first but found that the joints needed 'teasing' to get rid of the undercut and chip out.
>(Getting onto soapbox)
>I feel that you've got a bit of gall to publicly post a rip off of a patented >item. I feel it is irresponsible for you to do this.
>(Getting down from soapbox)
I am not ripping off the Gifkins product, I am using FINGER JOINTS not DOVETAILS. There is a similarity in some aspects of the design but I am not sure that anyone completely redisigns the wheel each time a new jig is made. I am a geat fan of the Gifkins jig and have bought both sizes and use then frequently with real wood rather than paper and glue.
Regards
Mike
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14th September 2005, 12:10 PM #4Novice
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Fingerjoint jig
Great work Mike, You must have the patience of JOB.
Regards, Breslauer
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15th September 2005, 01:39 AM #5Originally Posted by gazaly
Rob Lee himself had no problem with it, simply saying that making a copy of a patented item for your own personal use is fine, but advocating others to do the same, or selling the the productto someone else is where you can/will/should get into trouble.
Does Gifkin's actually make a box joint version of the jig in question? As far as I can see, no.
Besides, Mike there actually owns the Gifkins jig, several versions of it apparently, so modifying an existing design to create something that, at this moment in time, does not even exist.
Where is the problem here? :confused:
Mike, good job. Nice to see someone else using their noggin to come up with something rather than throwing cash at it.
I'll leave my thoughts there. I am not eloquent enough in the English language to present my true feelings sufficiently without resorting to language that might be considered offensive.
But that may change...
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15th September 2005, 01:53 AM #6
Mike
I think your jig is bloody wonderful. I might make a copy myself ('cause you don't cut fingerjoints by hand!).
Excellent!
Regards from Perth
Derek
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15th September 2005, 07:22 AM #7
Hey, and I for one think it is a wonderful job as well!
I often get embroiled in (real and potential) ethical and copyright debates on other forums as a proponent for enforcement--and though I ain't a lawyer--don't see any problem ethically nor legally with this...selling it may be an issue regardless whether they make one or not.
Mike
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15th September 2005, 11:01 AM #8
Points taken from all (Schtoo if you have a problem, elequent or not, speak your mind). However, I feel there is some misunderstanding.
The soapbox season was in no way mean't as offensive towards Mike, and I don't think he took it that way. If you did Mike, I apologise.
Also, I wasn't refering to the comb Mike made, but the actual jig to carry/use it.
You can't tell me this is not essentialy an exact copy of Roger's jig, which is patented both here and in the US.
Schtoo said it himself:
Originally Posted by Schtoo
I am sure your intensions Mike, are entirely ethical. What one creates for him or herself in thier own home is fine. Its just that if feel it went over that boundary.Greatest Movie Quote Ever: "Its good to be the king!"____________________________
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15th September 2005, 04:03 PM #9SENIOR MEMBER
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Nice job Mike.
My workshop has quite a few jigs that I copied from photos on this site. But only the simple ones because I don't yet have sufficient time or patience these days to put that kind of effort in.
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15th September 2005, 08:18 PM #10Returning Member
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Good job, Mike.
Three or four years ago I was puzzling over the same thing and thought I could use the straight combs on the gifkins with a straight bit to make finger joints ... and even though the width of the combs are not the same as the spacing like in your jig, a specially sized bit like Rogers bits with the bearing a little wider than the cutter would do the job. (I know you'd have to reset the stop, not like in your jig, but that wouldn't make life too much more complicated) I suggested to Roger that this would be an easy addition if he got CarbiTool to just make another bearing guided bit.
Anyone who knows Roger knows that his jig doesn't work so well just by accident - it looks simple but it is very clever -the beauty of it for dovetails is how you can adjust the tightness of fit with his thin paper spacers. He had of course thought about using it for finger joints long before I had thought the same thing, but, so he told me, dismissed the idea at the time because in such a jig you have no mechanism for adjusting the tightness of fit.
On the other hand, Roger publishes (at not charge) a finger-jointing jig method for a table router on his web site. He uses it for making small hinges. Have a look at his website.
QwAll short sentences in economics are wrong.
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15th September 2005, 10:48 PM #11Originally Posted by gazaly
I now see exactly where you were coming from gazaly, and while I don't 100% agree with your opinion on it, I can at least respect it now.
Previously, it looked like you were chewing Mike out for copying something, and I didn't quite see what was copied. I can now see it's the 'box' that holds it all together. Stoopid me doesn't own a Gifkin's jig, yet...
But, I still can't see the problem in using an existing design for one's own personal use, especially if you have a paid up original sitting right there to use as a guide. Posting it on a public forum, while treading a little dangerously maybe, doesn't really condone using it to everyone who sees it. Telling everyone to try it would be pushing it too far I think.
As for the speaking my mind, you don't really want me to do that here.
And by the looks of it, I may have regretted it anyway.
I just don't have a problem with a simple pic, nor using the design for your own use. Detailed pics or plans on how to copy it, that's stepping over the line in my opinion.
Which is why I posted a pic of my plane, but no more details. I won't even tell someone how I did it. If they want to do it, they can work it out themselves, I am not going to help them.
But on selling it, I'd help hunt someone down for that. Only because I have an idea that may or may not work, and if it does, I don't really want anyone stealing it. But if someone went to the effort of making their own homebrew version of it, good luck to them.
Just the way I am I guess.
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16th September 2005, 01:29 AM #12
Have a look at this ...
Have a look at this - which is Roger's 2005 Newsletter. See the bottom of page three in column one. I spoke to Roger Gifkins at the Perth Wood Show in August about any new products and He advised that the Finger Joint kits are not far away from release.
I personnally would not bother making my own for two very good reasons:
- the Gifkins Products are just excellent, and,
- it's just about the last opportunity that I have to support a local Australian Inventor / manufacturer (and have fun at the same time). (Pity John 'Waterloo' Howard didn't spend more time doing so - instead of destroying our communications backbone.):eek::mad:
Interwood
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16th September 2005, 11:48 AM #13
Schtoo,
Thanks for your honesty. I also respect your, and all others on the forum, opinion.Greatest Movie Quote Ever: "Its good to be the king!"____________________________
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16th September 2005, 04:24 PM #14Still learning ..
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Gazaly,
I have not used Rogers centre portion of his jig in my design, the centre portion is a jointed piece of 4x2 and i have used some of the T track from woodpeckers (http://www.woodpeckers.com.au/category4_1.htm). The sliding stop on the top is made from three off cuts of Jarrah thicknessed to 8mm, dovetailed using Roger's jig and a Knob 1/4-20 Thru 5 lobe also from woddpeckers (http://www.woodpeckers.com.au/category9_1.htm) with a 1/4 inch bolt from my local bolt supplier.
If you have no problem with the comb what objection do you have with the rest ?
Regards
Mike
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16th September 2005, 04:55 PM #15
A few points to ponder about the copying of ideas from others (read Gifkin).
They say imitation is a form of flattery. I believe this to be so. Look around this website, go through the various forums. Just how many have copied from others (isn't this why we share ideas on this forum?). Frankly, there is not a lot that is original going around. In someway we are influenced by others, and - possibly at best - modify the ideas and convert them to our own. The originality comes in the ability to synthesize ideas and blend them afresh. I'd like to think that this was my contribution in, for example, my Belt Sander Grinder Jig. Just which individual part could I call my own. Not much. There are an awful lot of router-powered and table-saw carried jigs on this site that are labled by the names of those that built and posted them here, but just visit other woodworking sites and you will likely find them there under someone else's name.
Lets give credit for creative thinking. For looking outside the circle. I think that Mike has done a terrific job blending ideas in his jig. His is a fresh look at an old problem using ideas from others, and it ends up being well-executed.
Regards from Perth
Derek
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