Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Page 1 of 3 123 LastLast
Results 1 to 15 of 38
  1. #1
    Join Date
    Dec 2008
    Location
    Coffs Harbour
    Posts
    228

    Default Sanding disc construction

    I am trying to build a 300mm sanding disc system. I have an electric motor with a speed of about 2800rev at the centre...Much faster at the outer edge. This, of course , is too fast for wood working, so I intend to have two speeds, via a v belt pulley rig out, one at 1400 and another at 400.

    I am starting from scratch, but luckily I have a mate with an engineering works, so things will be a lot easier than if I was doing it all with a rasp and hammer. lol

    I used to have a work head with room or about 3 pulleys up to 5 inch, but that is gone,

    Question 1: Do these work heads still exist, and if yes where would I get one?

    The shaft on the motor is 20mm, so a shaft/bearing size on the work head, or alternatively, the Plummer's blocks would be the same.

    I can get Plummer's blocks at $25 each, locally, this includes the bearing and the GST.

    I can't imagine that I would use 2800 rev, but if you think it would be helpful for some circumstances it would not be difficult to make a 1 for 1 linkage. This would mean 3 pulleys top and bottom.

    I am open to all sorts of handy hints on this, or construction plans as well. ( Doesn't want much, does he?)

    I reckon I can come in well below the 4 or 5 hundred dollars asked for the simplest of these gadgets from Carbatec or other places.

    Thanks BB

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    Jun 2003
    Location
    ...
    Posts
    7,955

    Default

    Quote Originally Posted by Black Bear View Post
    I reckon I can come in well below the 4 or 5 hundred dollars asked for the simplest of these gadgets from Carbatec or other places.

    Thanks BB
    But will yours be cheaper than $ 165.00 being the cost of one from H & F. Btw I've had one for about 5 years and never had any problems with it.


    Peter.

  4. #3
    Join Date
    Apr 2005
    Location
    Queensland, Aus
    Age
    72
    Posts
    776

    Default

    Sturdee, yeah but I'll bet yours doesn't have an electric motor with a speed of about 2800rev at the centre and much faster at the outer edge. That's where the money is

  5. #4
    Join Date
    Aug 2007
    Location
    Newtown Geelong
    Posts
    1,878

    Default

    Oh You Guysyippy:
    Back To Car Building & All The Sawdust.

  6. #5
    Join Date
    Jun 2003
    Location
    ...
    Posts
    7,955

    Default

    Quote Originally Posted by Ian Smith View Post
    Sturdee, yeah but I'll bet yours doesn't have an electric motor with a speed of about 2800rev at the centre and much faster at the outer edge. That's where the money is
    No, unfortunately the speed is only 1440 RPM to prevent burning of timber.


    Peter.

  7. #6
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
    Age
    80
    Posts
    16,560

    Default

    Quote Originally Posted by Ian Smith View Post
    Sturdee, yeah but I'll bet yours doesn't have an electric motor with a speed of about 2800rev at the centre and much faster at the outer edge. That's where the money is
    Centrifugal force?

  8. #7
    Join Date
    Jun 2003
    Location
    ...
    Posts
    7,955

    Default

    Quote Originally Posted by Ian Smith View Post
    a speed of about 2800rev at the centre and much faster at the outer edge.
    As a matter of academic interest wouldn't the revs remain the same and only the distance on the outer edge travel further then the centre bits.

    If so is not the centre of the disc sanding faster than the outside area?


    Peter.

  9. #8
    Join Date
    Aug 2007
    Location
    Newtown Geelong
    Posts
    1,878

    Default

    Oh You Guys:<!-- google_ad_section_end -->
    I don't believe this.I can hardly stand up from laughing so much
    Back To Car Building & All The Sawdust.

  10. #9
    Join Date
    Apr 2005
    Location
    Queensland, Aus
    Age
    72
    Posts
    776

    Default

    Quote Originally Posted by Sturdee View Post
    As a matter of academic interest wouldn't the revs remain the same and only the distance on the outer edge travel further then the centre bits.

    If so is not the centre of the disc sanding faster than the outside area?


    Peter.
    Yer absolutely right!!.
    That's why, as well as all those pulleys, he's going to need a differential... to avoid transmission wind up. It's going to be hard to keep the costs down

  11. #10
    Join Date
    Dec 2008
    Location
    Coffs Harbour
    Posts
    228

    Default Thanks, but no t hanks

    Quote Originally Posted by Ian Smith View Post
    Yer absolutely right!!.
    That's why, as well as all those pulleys, he's going to need a differential... to avoid transmission wind up. It's going to be hard to keep the costs down
    Thanks fellas, I didn't realise that I would be involved with rocket scientists.

    Forget it.!!!!!

  12. #11
    Join Date
    Apr 2005
    Location
    Queensland, Aus
    Age
    72
    Posts
    776

    Default

    C,mon Black Bear - Lighten up.
    Sturdee gave you a good tip, and if you don't like H&F then Carba-tec have a similar beast for $179. Carba-Tec 12" Economy Disc Sander : CARBA-TEC

    Just think about what sort of Heath Robinson construction you'll end up with messing about with all those pulleys.

    I ain't no Rocket Scientist but I'm here to tell you that if a disc is spinning at a given RPM it doesn't matter how big or how small it is, all points on the disc will travel at that same RPM. However , for any given RPM the SPEED at which a point on the disc is travelling will increase the further it is from the centre, but the RPM won't change.
    I'm sure that's what you meant, but that's not what you said, and the devil made me do it

    Ian

  13. #12
    Join Date
    Dec 2008
    Location
    Coffs Harbour
    Posts
    228

    Default Defying science

    Quote Originally Posted by Ian Smith View Post
    C,mon Black Bear - Lighten up.
    Sturdee gave you a good tip, and if you don't like H&F then Carba-tec have a similar beast for $179. Carba-Tec 12" Economy Disc Sander : CARBA-TEC

    Just think about what sort of Heath Robinson construction you'll end up with messing about with all those pulleys.

    I ain't no Rocket Scientist but I'm here to tell you that if a disc is spinning at a given RPM it doesn't matter how big or how small it is, all points on the disc will travel at that same RPM. However , for any given RPM the SPEED at which a point on the disc is travelling will increase the further it is from the centre, but the RPM won't change.
    I'm sure that's what you meant, but that's not what you said, and the devil made me do it

    Ian
    Okay, I know I am well out of my league here, as far as the genius department is concerned...but let me get this clear.

    It spins in the middle at a certain speed and it spins at the the same revolutions at the outside of a disc, but is not quicker or faster but the speed increases for any point out side the inner circle that is travelling at a slower speed but not slower in revolutions but slower in speed, So speed does not mean the rate of fastness but another scientific term used to tell someone they are an idiot, as the speed does not get faster as it only increases, so increased speed means that it is not faster but the same.

    I will use that the next time I get pulled over for Speeding. "I wasn't going too fast officer, all that happened is that my speed increased".

    "Oh! Okay" he will say, You must be one of those Woodies forum geniuses....Off you go then"

  14. #13
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
    Age
    80
    Posts
    16,560

    Default

    Black Bear, you are simply confusing 2 different things.

    You were talking about revs, or RPM, revolutions per minute, ie 2850 vs 1440 RPM. As Ian pointed out, it doesn't matter which point on the disk you measure, it still revolves at the same revolutions per minute.

    What doesn't stay the same is the Peripheral Speed, measured in either feet per minute or metres per second. The further out on the disk you go, the more the peripheral speed increases. So the peripheral speed of a 6" grinder is lower than an 8" grinder, even though they both revolve at the same revolutions per minute.

    To calculate peripheral speed you can use this method

  15. #14
    Join Date
    Dec 2008
    Location
    Coffs Harbour
    Posts
    228

    Default

    SO, is my 300mm disc travelling "much faster" on the outer edge or not. We could have avoided all this if someone had said "How do you mean faster?"

    I still would like to have a couple of different RPM, being as facilitating v pulleys would give. One cannot connect a single phase motor to a speed/ RPM controller under about $1400 so a sparky told me.

    I think I will go it alone, and if it doesn't work I will be subject to experience, which gives the test first and the lesson afterwards.

  16. #15
    Join Date
    Apr 2005
    Location
    Queensland, Aus
    Age
    72
    Posts
    776

    Default

    Thank you, Big Shed. I was half way through picking out my response when yours rolled in but I'll give it a go anyway

    Black Bear,
    On any spinning disc, the further out a point moves from the centre the faster will be its speed past a fixed point. Do not confuse revolutions per minute (RPM) with feet per second (FPS) or kilometres per hour(KPH).

    For a disc with a diameter of 300mm (radius 150mm) the circumference (that is the distance around the circle) is about 942mm. So for every revolution of the disc a point on the outer edge of that disc will travel 942mm.
    If the disc is rotating at 1,000 RPM then that point will travel 942mm x 1000 every minute, or about 56 KPH

    On that very same disc, at the very same time, a point which is only, say 50 mm out from the centre, where the circumference is about 314mm, will travel only 314mm x 1000 every minute, or about 19 KPH.

    Ian

Page 1 of 3 123 LastLast

Similar Threads

  1. Sanding disc for tablesaw - mediocre result
    By zenwood in forum HOMEMADE TOOLS AND JIGS ETC.
    Replies: 17
    Last Post: 20th October 2005, 08:49 AM
  2. Sanding discs for face plate sander/disc sander
    By Waldo in forum WOODWORK - GENERAL
    Replies: 2
    Last Post: 19th April 2005, 05:49 PM
  3. Sanding disc for saws?
    By Danster in forum TRITON / GMC
    Replies: 4
    Last Post: 1st June 2004, 12:57 PM
  4. Sanding disc / Velcro backed sandpaper
    By ajax in forum HAND TOOLS - POWERED
    Replies: 12
    Last Post: 14th August 2003, 11:17 PM
  5. Sanding disc
    By finnster in forum TRITON / GMC
    Replies: 2
    Last Post: 29th October 2002, 10:56 AM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •