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  1. #1
    Join Date
    Jun 2004
    Location
    Melbourne
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    73
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    259

    Default Domino Cutting Action

    I have recently purchased the Domino and currently using the machine to assemble the Festool Stool - yep a freebie to get you used to the capabilities.

    Some early observations are: 1) The tool is very accurate and easy to use 2) The additional jig for holding narrow pieces works very well but a bit fiddly to set up so the cutting tool is truly centred. 3) The milled slot for smaller ie 5mm and 6mm dominoes is a nice firm fit.

    However, when using the largest domino with the 10mm cutter set for a 25 mm cutting depth, I notice that the Domino fit is a bit loose. Maybe there is more of an allowance for glue thickness for the largest Dominos?

    Or is this because of the limitations of the Domino cutting action that essentially moves the cutting tool in an arc? ie The deeper and wider the slot, the more "slack" there will be.

    I'm interested in other users observations re larger dominoes and whether the 10 mm domino "fit" can be "tightened"

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  3. #2
    Join Date
    Dec 2004
    Location
    Margaret River, Australia
    Posts
    371

    Default

    Warmtone, I've only read the manual & watched the video's (havn't had the chance to get started yet), but I recall seeing a dial setting that gives you the option of cutting loose fitting or tight fitting mortice holes. Maybe your tool is set on the loose fitting cut.

    I'm sure Lignum will have the answer...

    Richard

  4. #3
    Join Date
    Jun 2003
    Location
    Melbourne
    Posts
    1,091

    Default

    It would not be the cutting action. Although the cutter swings like a pendulum, the arc width is constant throughout the plunge action, and you get a mortise with straight sides. Only the bottom of the hole will show the telltale signs of the arc movement.

    I have not notices any loosely fitting dominos whilst using the larger size cutters, but I will test my DOMINO today and report back.

  5. #4
    Join Date
    Jun 2004
    Location
    Melbourne
    Age
    73
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    259

    Default

    I'd like to confirm that I was using Domino position number 1 - the "tight" setting.

  6. #5
    Join Date
    Jun 2003
    Location
    Melbourne
    Posts
    1,091

    Default

    I assumed that to be the case. I did not get to do a test today - many other things to get done. I will see if I have some time tomorrow.

  7. #6
    Join Date
    Jul 2005
    Location
    Victoria
    Posts
    5,215

    Default

    My 10mm tenons need pliers to lightly remove it from the mortice. Not having ago at your prowess with Dominatrixing but just using one for the first time you might be invariably moved it a fraction. If the Tenons were tight you could blame moisture, but i doubt thats the case for the slopiness. Do you have verniers? if so measure and get back to us

  8. #7
    Join Date
    Feb 2006
    Location
    Wales,UK
    Posts
    164

    Default

    Ditto. Just cut 10mm slots at all depths and need to use a bit of force to get the domis out. It is this precision of fit that allows the ability to dry assemble which is such a superb feature of the Domino. You have either got a duffer or as Lignum alludes it is possible you are not holding her tight enough to eliminate any movement. I don't think you can adjust anything to 'tighten' the arc of cut. Is the sloppines in the vertical or horizontal plane? If it is vertical then the cutting bit is off centre; if it is horizontal then the 1st position movement stops may be faulty.

    Pat

  9. #8
    Join Date
    Feb 2006
    Location
    Wales,UK
    Posts
    164

    Default


    Remove a domi with Pliers? Never! Not when you have a handy Rotti ready to pull out a domi in exchange for a biccy or two!

    Regards

    Pat and his trusty puller Simou.

    Note: in background is sister Megan thoroughly bored at all things Festool.

  10. #9
    Join Date
    Jul 2005
    Location
    Victoria
    Posts
    5,215

    Default

    Pat, do you take Simou to the work peice, or the work peice to Simou?
    great idea and i reckon Anthony would be mad not to include that brilliant tip in the users section on his web site

    Oh! you couldnt do that with the old fashion biscuits as the slober would swell them. Another tick for the Dominatrix

  11. #10
    Join Date
    Feb 2006
    Location
    Wales,UK
    Posts
    164

    Talking

    Pat, do you take Simou to the work peice, or the work peice to Simou?


    Lignum
    Both. As he is 49kg of sheer muscle I prefer to ask and let him decide!

    As for the slobber, its not a Rotti thing. But he does prefer the solid domi to the pressed reconstituted stuff that the biscuit joiner uses which tended to get caught in his teeth. So once again the Domino shows its many advantages over the humble biscuit joiner.

    In a recent Irish/Welsh Consumer Test, 2 out of 2 Rotties preferred Domis to a well known brand of wooden biscuit.

    ( I know they are both my Rotties but the test was totally impartial using scientific methods ie a digestive biscuit over the Domi and SFA over the wood biscuits)

    Regards
    Pat, Simou and, as she enjoyed the biscuits, Megan.

  12. #11
    Join Date
    Jun 2004
    Location
    Melbourne
    Age
    73
    Posts
    259

    Default

    I've had another attempt at cutting 10mm mortise joints and the result is the same ie the 10mm domino biscuits are too loose.

    By this I mean that if the domino is inserted and the work inverted the domino falls out.

    I have tried adjusting the various domino width settings with the machine running as per handbook but no change. :mad:

    This is really puzzling bexause the smaller dominoes are a nice snug fit. I've checked the bit dia and it's spot on 10mm. Another observation is the 10mm dominoes do vary a bit in size - but not enough to provide a tight fit.

    Looks like I may have to give Festool a call.........

    I'll post some photos to illustrate the above......

  13. #12
    Join Date
    Jun 2004
    Location
    Melbourne
    Age
    73
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    259

    Default

    Photo 1 shows clean Mortice using 10mm cutter
    Photo 2 Illustration of "slack" in two joined pieces of timber
    Photo 3 Illustration of domino "slack" in the Mortice
    The wood was carefully clamped when cutting the mortice(!)

    Dare I suggest this is a tad disappointing?

    Brian

  14. #13
    Join Date
    Feb 2006
    Location
    Wales,UK
    Posts
    164

    Default

    Brian
    If your domis fall out when you invert your workpiece then you have a seriously sick Domino. I can understand there being sideways slack as the three position switch controls the sideways cutting arc and there could be a fault in the arc stops. The cutter only moves sideways as it rotates so the hole should only ever be 10mm or the diameter of whichever cutter you have fitted. If the domi falls out then it is not cutting a 10mm hole on the vertical plane and the cutter cannot be true.

    You confirm that you have clamped the workpiece but I must admit that my first cut with the Domino on a demonstration day in Germany was not 100% accurate and the man from Festool uber Alles told me in a quaint German accent with only the slightest dash of professional disdain that you must hold the Domino 'dicht und fest'. Which roughly translated means tight and secure. Or the way a Scotsman would guard his wallet..well clamped.

    As a soldier and Irish to boot I could understand me not tightening the cutter properly and putting an 8mm domi in a 10mm hole but I am sure that you..............

    I have spoken to four equally sad (as me) Domi fans here in Wales and none of them have had any problems. Like me they are astounded at the precision of cut so you must have a Freitag machine or one that was assembled just as Italy got the second goal against the Fatherland.

    Send the bugger back Brian! As you say it is a tad dissappointing.

    Regards
    Pat

  15. #14
    Join Date
    Jun 2005
    Location
    Earth, occasionally
    Posts
    886

    Default

    Hi Warmtone,

    I'm probably telling you things you already know, but...
    If you are going to return your Domino for repair, you could take advantage of Tooltechnic's pick up service (no idea if this costs you or not). If you are going to take it back to where you bought it, ensure and insist that it be sent to Dandenong (their State office). Here they guarantee 24-48hrs turnaround. If it is sent anywhere else, such as the outer eastern Melbourne facility, it appears they have no way of making sure the job is treated as a warranty fix. The difference could be an extra week that you do not have the Joiner.

    Regards,

    Rob

  16. #15
    Join Date
    Jun 2004
    Location
    Port Sorell, TAS
    Age
    59
    Posts
    1,633

    Default

    I too have to forcibly remove all dominos from their new house with pliers. I'm guessing that there is a problem with the 10mm cutter (maybe it has been drilled/tapped off line), as the other sizes are OK the machine itself should be fine - see if they'll send another out to you to try, before parting with your new baby.

    Den
    The only way to get rid of a [Domino] temptation is to yield to it. Oscar Wilde

    .....so go4it people!

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