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Thread: TS55 Track Saw Problem
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24th July 2010, 07:44 PM #1GOLD MEMBER
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TS55 Track Saw Problem
I have used a borrowed TS55 and track in the past and have a question which others with more experience can most probably answer. How do you ensure an absolutely true square cut? am I the only one who finds this difficult to achieve? I have tried all sorts of methods to overcome this but have never really found a quick easy method to achieve it. I suspect the parallel guide thingo was introduced to combat this problem, am I correct?
CHRIS
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25th July 2010, 12:44 AM #2Hammer Head
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i use a cheap speed sqaure or the festool angle guide, but i have had trouble dialing in the angle.
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25th July 2010, 01:28 AM #3.
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25th July 2010, 11:32 AM #4GOLD MEMBER
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I haven't seen the angle guide before, it could be a handy gadget. To my way of thinking I should be able to mark the sheet, quickly put the track on the mark(s) and cut, finishing up with all four sides square. I think there should be an accessory that fixes to the track and makes the track act like a big square, put it down on the mark(s) and cut. If that were to happen only one measured mark would be necessary.
I always thought the track was a great idea until I used it for a few days, now I think it is a great unfinished idea. I have held off buying one for this reason.CHRIS
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25th July 2010, 12:05 PM #5
...you should have purchased an ez-guide instead...has a convenient square with handle...(maybe you could adapt one to the festool track...?)
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25th July 2010, 12:07 PM #6
Placing the festool track on some lines will only be as good as the placement (human error). It was never designed for square cuts. I have used the track with the festool angle guide to get perfect 90 deg cuts or any other angle for that matter. I think what you may be hoping for is an attachment for the track that will register it at 90 deg to a specific side. That is what the angle guide is for and all other angles in between.
Hope this helps
Les
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25th July 2010, 12:12 PM #7Senior Member
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There is a product out of the USA called the Qwas square for the Festool guide rails. Great product for making square cuts. I don't it it would be worth the cost of importing one or not. They retail for around $55 US dollars. QwasSquare
Here's a source to purchase, Qwas Rail Fence @ Festool Junkie - More than Just Tools
While at the Qwas site check out the Qwas dogs for the MFT tables, these things are a great product.
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25th July 2010, 12:24 PM #8GOLD MEMBER
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25th July 2010, 12:27 PM #9Hammer Head
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25th July 2010, 12:54 PM #10
The Festool track system is about placing the saw cut exactly in the required position and getting a straight cut. It does not substitute for measurement and mark-out tools and techniques.
Although there are some Festool and off-brand accessories to help do this, most woodworkers and carpenters typically have many of the perquisites for obtaining square/angled/parallel/perpendicular cuts. Eg. pencil, scribe knife, squares, carpenters/builders squares, jigs, geometry and mathematics.
Even with the Festool accessory mentioned below, or any other, you still need a robust square to check it with, and check for square during assembly/glue-ups.
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25th July 2010, 06:43 PM #11GOLD MEMBER
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Let me put the question another way. Do the users of the track system expect to be able to cut a sheet of material for say a cabinet so that all the pieces come out square or is it only to roughly size the cut pieces and they are squared later on a TS. I am not knocking the system, I am just wondering if my approach to the whole thing is wrong. I expected to be able to cut dead square with a minimum of fuss but have never been able to do that, it always takes a fair bit of mucking around to get even close let alone spot on. BTW I do not want this to become a Festool knocking thread, I do own Festool and what I own is terrific and worth every cent.
CHRIS
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25th July 2010, 07:00 PM #12
I don't think you are knocking, I think the thread is constructive.
I approach cutting a sheet the same way with the TS55 and rail as I would with a table saw. I don't assume the sheet is square to begin with, but assume one edge is straight. Choosing any side, mark up a parallel line (or set of three marks marks) and use the saw/rail to rip to that.
Then using a carpenters square, mark up my cross cuts, mark them and saw again.
Double check with the square again.
The only difference would be with a panel saw (i.e. bigger than a table saw) where you have a large sliding table with fence you have pre-set perpendicular with the rip fence. But I would still check with a square after the cuts are done to make sue nothing went wrong / slipped during the sawing process and something is slightly off.
One thing my guys have constantly talked about is a simple right angle that slides into the guide rail and gives you a small right-angle fence for butting up against the edge of a board, therefore helping you make a right angle cut. But for some reason we have never made one up. And end us just using a square against the edge and guide rail. Saves assembling and disassembling something from the rail every time you need it.
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25th July 2010, 11:11 PM #13Senior Member
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I bought the festool angle guide in the hope it would allow me to cut perfect 90deg angles. Unfortunately mine has a slight amount of play when slotted into the guide rails and doesn't make the cut (pardon the pun) for me. The play can cause a discrepancy of about 1 - 1.5mm over a 1200mm board. It is a bit disappointing considering the price of the accessory set with clamps. I have been trolling the forum lately for a solution as well and have seen a number of jigs on the festool owners group as stated above. Just need some spare time to play around and work out what's best for me. I will be watching this thread with interest though.
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25th July 2010, 11:32 PM #14
Hi BTman,
Where is the play? There should be some adjustment capability in the plastic guides that hold the rail, to remove any slop.
Having said that... I am usually conservative when I discuss this accessory with customers. Because this angle guide and attached guide rails makes for one big measuring/marking-out device, and in reality I am not sure how many marking out devices being 1.4m long (the length of the typical rail people use with it) are mm accurate. Maybe if it was electronic with sub-degree readout it would be a bit better.
Personally, I categorise this accessory with a 1.4m guide rail attached as 'construction project' accuracy, not furniture or cabinetry accuracy. It's my conservative nature coming into play here. But referring back to my earlier emails, I prefer dedicated measurement and mark-out tools, so I might be a bit hard on this accessory. I know there are many people happy using it.
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25th July 2010, 11:49 PM #15Hammer Head
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